Gossen Metrawatt KINAX 2W2 Handleiding

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1
1. Safety instructions
1.1 Symbols
The symbols in these instructions point out risks and have the following meaning:
Warning in case of risks.
Non-observance can result in malfunctioning.
Non-observance can result in malfunctioning and
personal injury.
Information on proper product handling.
1.2 Intended use
• The KINAX 2W2 is a precision instrument. It is used to determine angular po-
sitions, processing and providing measured values of electrical output signals
for the downstream device. Encoders use for this purpose only.
• The angular position transmitter is not intended to measure rotation speed.
• The device is intended for installation in industrial plants and meets the requi-
rements of EN 61010-1.
• Device versions with explosion protection may only be used in the planned
purposes and have to be installed in a housing with an ingress protection of at
least IP20 according to EN 60529. The operation in other explosive atmospheres
is not permissible.
• Manufacturer is not liable for any damage caused by inappropriate handling,
modifi cation or any application not according to the intended purpose.
1.3 Commissioning
• Installation, assembly, setup and commissioning of the
device has to be carried out exclusively by skilled workers.
• Observe manufacturer’s operating instructions.
• Check all electric connections prior to commissioning the
plant.
• If assembly, electric connection or other work on the device
and the plant are not carried out properly, this may result
in malfunctioning or breakdown of the device.
• Safety measures should be taken to avoid any danger to
persons, any damage of the plant and any damage of the
equipment due to breakdown or malfunctioning of the
device.
• Do not operate the device outside of the limit values stated
in the operating instructions.
• Operation of device versions with explosion protection is
only permissible when...
- the details on the type label of the device match the on-
site conditions for the permissible Ex area in use (group
of equipment, equipment category, zone, temperature
class or maximum surface temperature)
- the details on the type label of the device match the
electrical supply network
- the device is undamaged and
- it has been checked that there is no explosive atmos-
phere, oils, acids, gases, vapors, radiation etc. present
during installation.
1.4 Repair work and modifi cations
Repair work and modifi cations shall exclusively be carried
out by the manufacturer. In case of any tampering with the
device, the guaranty claim shall lapse. We reserve the right
of changing the product to improve it.
1.5 Disposal
The disposal of devices and components may only be realised
in accordance with good professional practice observing the
country-specifi c regulations.
1.6 Transport and storage
Transport and store the devices exclusively in their original
packaging. Do not drop devices or expose them to sub-
stantial shocks.
Programmable
Transmitter
for angular position
KINAX 2W2
Camille Bauer Metrawatt AG
Aargauerstrasse 7
CH-5610 Wohlen/Switzerland
Telefon +41 56 618 21 11
Telefax +41 56 618 21 21
info@cbmag.com
www.camillebauer.com
Operating Instructions
2. Scope of delivery
- Transmitter for angular position KINAX 2W2, acc. made to order
- 3 clamps
- 1 Operating instructions in German, French and English
- 1 Type examination certifi cate, only with ATEX-approval
3. Application
The KINAX 2W2 transmitter converts the angular position of a shaft into a load
independent direct current signal, proportional to the angular position.
Due to the compact design, the angular position transmitters are particularly suitable
for installation in or mounting / on devices and apparatuses.
Explosion-proof “ ” versions with I.S. meas uring output Intrinsically safe Ex ia IIC T6
rounds off this series of transmitters.
4. Main features
• Compact angular position transmitters for installation or mounting
• Capacitive scanning system
• 4...20mA analog output signal with 2-wire connection
• Drive shaft without stops, rotating
• Low starting troque < 0.001 Nm
• Non-wearing and low-maintenance
• Adjustment / Independent fi ne adjustment of the analog output, zero position
and measuring range
• Characteristic of the output value / Programmable as a linear, V-characteristic,
or any characteristic curve
• Wirh explosion prevention „Ex ia IIC T6 Gb“ according to ATEX available
5. Technical data
5.1 Measuring input
Measuring ranges: Programmable between 0 to 50° or 0 to 350°
Shaft-diameter 2 mm, 6 mm [0.078 , 0.236 ] and 1/4ʺ ʺ ʺ
Starting torque: < 0.001 Ncm [0.0014 oz-in] at 2 mm [0.078 ] shaftʺ
< 0.03 Ncm [0.0425 oz-in] at 6 mm [0.236ʺ] resp. 1/4ʺ shaft
Direction of rotation: programmable
5.2 Measuring output
Output variable IA: Load-independent DC current, proportional to the
input angle
Standard ranges: 4…20 mA, 2-wire connection
DC voltage: Standard (Non-Ex):
Input voltage Ui: 12...33 V
Explosion protection intrinsic ia:
Input voltage Ui: 12...30 V
max. input current Ii: 160 mA
max. input power Pi: 1 W
max. internal capacitance Ci: 6.6 nF
max. internal inductance Li: is negligible
Max. residual ripple: 0.3 % p.p.
Setting time: < 5 ms
External resistance: Rext. max. [kΩ] = H [V] – 12 V
IA [mA]
H = Power supply
IA = Output signal end value
5.3 Accuracy
Reference value: Measuring range
Basic accuracy: 0.5 % with linear characteristic
2W2 Be 149 973-06 01.17
PM1000653 000 01
2
Calculation additional error:
Output characteristic Defi nition Additional error
Linear
20 mA
4 mA
0 MW
Programmable
Angle max = MW
Angle min = 0°
[fAdd]=%
Device type 350°:
fAdd=( x100-0,05)
Device type 50°:
fAdd=( x100-0,05)
e.g. at MW=180°:
f = fadd + fAbs = 0,05% + 0,5% = 0,55%
simple V-characteristic
Angle max.
20 mA
4 mA
0°
Programmable
Angle max = MW
Angle min = 0°
[fAdd]=%
Device type 350°:
fAdd=( x100)
Device type 50°:
fAdd=( x100)
Offset V-characteristic
20 mA
4 mA
MS
Angle min.
Angle max.
MS=(angle max.)-(angle
min.)
Angle max = ± fi nal angle
Angle min. = > 0°
[fAdd]=%
Device type 350°:
fAdd=( x100)
Device type 50°:
fAdd=( x100)
Beliebige Kennlinie
4 mA
20 mA
MS
Angle max.
Angle min.
MS=(angle max.)-(angle
min.)
[fAdd]=%
Device type 350°:
fAdd=( x100)
Device type 50°:
fAdd=( x100)
Reproducibility: < 0,2 %
Infl uence of temperature
(-40 … +75 °C)
[-40 ... +167 °F]: ± 0,2 % / 10 K
5.4 Installation Data
Material: Housing: Metal (aluminium), Surface chromated
Alodine 400
Mounting position: Any
Admissible static
loading of shaft:
5.5 Regulations
Spurious radiation: En 61000-6-3
Immunity: EN 61000-6-2
Common-mode voltage: 100 V AC, CATII
Test voltage: 750 V DC, 1 min.
all electrical connections against housing
Housing protection: IP 50 acc. to EN 60529
5.6 Environmental conditions
Climatic rating: Standard version
Temperature – 25 to + 75 °C [-13...+167 °F]
Annual mean relative humidity ≤ 90 % or
Version with improved climatic rating
Temperature – 40 to + 75 °C [-40...+167 °F]
Annual mean relative humidity ≤ 95 %
Ex version
Maximum
Power
Temperature class
Pi T6 T5 T4
1000 mW 40°C [104°F] 55°C [131°F] 75°C [167°F]
900 mW 75°C [167°F]44°C [111.2°F] 59°C [138.2°F]
800 mW 75°C [167°F]49°C [120.2°F] 64°C [147.2°F]
700 mW 75°C [167°F]54°C [129.2°F] 69°C [156.2°F]
660 mW 75°C [167°F]56°C [132.8°F] 71°C [159.8°F]
The min. permissible ambient temperature is -40 degrees.
Altitude: 2000 m max.
Transportation and
storage temperature: – 40 to 80 °C [-40...+176 °F]
Vibration resistance: 5 g per 2h in 3 directions
Shock resistance: 3x50 g per 10 splicing in all directions
5.7 Operation in potentially explosive environments:
Gas explosion
prevention: Labeling: Ex ia IIC T6 Gb
Conform to standard: ATEX:
EN 60079-0:2012
EN 60079-11:2012
Type of protection: ia
Temperature class: T6
Group according to
EN 60079-00:2012: II
• The operation in other explosive atmospheres is not permissible.
• It is not permissible to make any alteration to equipment that is used in poten-
tially explosive environments.
Devices with explosion prevention must be operated in
accordance with the stipulations of the operating instructions.
The relevant laws, regulations and standards for the planned
application must be observed.
5.8 Dimensional drawing
M3
4.5 low
48
30 ±0.1
120° 16.5 26.1
Ø 2
Ø 20 f7
Ø 40 f7
–0.008
–0.014
11 6
Fig. 1. KINAX 2W2 with standard drive shaft at front only, 2 mm, length 6 mm [0.078 , ∅ ʺ
0.236 , screw terminal version.ʺ]
M3
4.5 low
48
30 ±0.1
120° 7 26.1
Ø 2
Ø 20 f7
Ø 40 f7
–0.008
–0.014
11 12
6
1.5
Fig. 2. KINAX 2W2 with special drive shaft at front and at rear.
front: 2 mm, length 12 mm [0.078 , 0.472 ]. Rear: 2 mm, length 6 mm [0.078 , 0.236∅ ʺ ʺ ∅ ʺ ʺ]
M3
4.5 low
48
30 ±0.1
120° 726.1
Ø6 g6
Ø 20 f7
Ø 40 f7
11 12
1.5
–0.004
–0.012
Fig. 3. KINAX 2W2 with special drive shaft at front only, 6 mm, length 12 mm [0.236 , 0.472 ].∅ ʺ ʺ
M3
4.5 low
48
30 ±0.1
120° 7 26.1
Ø 20 f7
Ø 40 f7
11 12
1.5
6
Ø2
Ø6 g6 –0.004
–0.012
Fig. 4. KINAX 2W2 with special drive shaft at front and at rear.
front: 6 mm, length 12 mm [0.236 , 0.472 ]. Rear: 2 mm, length 6 mm [0.078 , 0.236 ].∅ ʺ ʺ ∅ ʺ ʺ
M3
4.5 low
48
30 ±0.1
120° 7 26.1
Ø1/4˝
(6.35 g6)
Ø 20 f7
Ø 40 f7
11 12
1.5
–0.005
–0.014
Fig. 5. KINAX 2W2 with special drive shaft at front only, 1/4 , length 12 mm [0.472 ].∅ ʺ ʺ
Sense
Drive shafts dia.
2 mm 6 mm resp. 1/4˝
radial max. 16 N 83 N
axial max. 25 N 130 N
0,18°
MS
0,18°
MS
0,25°
MS
0,25°
MS
0,05°
MS
0,05°
MS
0,09°
MS
0,09°
MS
3
M3
4.5 low
48
30 ±0.1
120° 7 26.1
Ø1/4˝
(6.35 g6)
Ø 20 f7
Ø 40 f7
11 12
1.5
–0.005
–0.014
6
Ø2
Fig. 6. KINAX 2W2 with special drive shaft at front and at rear.
Front: dia. 1/4 , length 12 mm [0.472 . Rear: dia. 2 mm, length 6 mm [0.078ʺ ʺ]ʺ,
0.236 ].ʺ
6. Mounting
Mechanical mounting
All versions of the transmitter can be mounted either directly or by means of 3
mounting clips to the item being measured. Both methods of mounting and the
relevant drilling and cut-out plans can be seen from Table:
Mounting versions2Drilling and cut-out diagrams
for mounting transmitters)
directly
M3
4.5 low
[0177]
900
12 24
36
0
600
Load max. [Ω] with
output 20 mA
Power supply [V]
30
10
with 3 clamps
65 ±0.1
M4
120°
40 + 0.025
+0
[1.574]
[2.559]
Mounting/positioning
Three M3 screws are needed for the mounted versions and three “directly” M4
screws for those . The screws are not supplied, because the required “with clamps”
length varies according to the thickness of the mounting surface.
When deciding where to install the transmitter (measuring
location), take care that the “Ambient conditions” given in
Section “5. Technical data” are .not exceeded
Angular position transmitters of the KINAX 2W2 range do not require a mechani-
cal zero position mark (however, this is made if required by the customer). After
mounting, the transmitter can be moved to any position and confi gured using the
2W2 software. A power supply connection to the KINAX 2W2 is not required in
order to use the 2W2 confi guration software (Fig. 7; AUX switch on the PK 610 in
the ON position.
The angular position transmitter must only be programmed
outside of the Ex areal!
Programming
connector Interface
KINAX 2W2
PK 610
Ancillary cable
OFF
ON
OFF: Power supply
by measuring output
(Fig. 10)
ON: Power supply
provided by PC
Fig. 7. Connection diagram programming
If you programm the KINAX 2W2 with a connected power
supply, then the switch on the interface PK610 must be im-
perative switched to OFF. If this is ignored, this can lead to the
destruction of the device.
Positioning procedure for the KINAX 2W2
1. Mount the angular position transmitter and mechanically connect it to the object
to be measured. Connect the KINAX 2W2 to the programming device according
to Fig. 7. Start the 2W2 confi guration software. If necessary, confi gure the device
with the required measuring range data.
2. Place the measuring device in a defi ned position (prefereably the zero position).
3. Select the “Adjustment” menu item under “SERVICE” in the confi guration
software. In the window enter the current angle of “Mechanical position”
the measuring device and then select “Adjust”. The measuring device is now
confi gured for the defi ned angle.
7. Electrical connections
For connecting the external wires, the transmitter has 2 soldering pins at the back
(Fig. 8) or a connecting print with screw terminals (Fig. 9). The soldering posts
suffi ce Protection Class IP 00 acc. to IEC 60 529.
Programming
connector
Soldering plugs
Programming
connector
Cable-tie
clamp
Screw terminals
Fig. 8. Connection with soldering plugs Fig. 9. Connection with screw terminals
Note that, …
… the data required to carry out the prescribed measurement must
correspond to those marked on the nameplate of the KINAX 2W2
(Range, Output, Supply Voltage)!
… the total loop resistance connected to the output (receiver plus
leads) does not exceed the maximum permissible value R
ext.! See
“Measuring output” in Section “5. Technical data” for the maximum
values of Rext.!
… twisted cores must be use for the measured variable input and
output leads and routed as far away as possible from power cables!
In all other respects, observe all local regulations when selecting the
type of electrical cable and installing them!
In the case of explosion-proof versions “Intrinsically safe”
[Ex ia] IIC, the supplementary information given on the EC-Type-
Examination Certifi cate, the EN 60 079-14 and also local regulations
applicable to electrical installations in explosion hazard areas must
be taken into account!
Do not the soldering posts!excessively heat
Solder using a pencil bit soldering iron!small
H
Rext
Soldering
plugs
–
+
H
Rext
Cable-tie
clamp
Screw terminals
–
+
H = DC 30 Ex power supply H = 12 to 33 V resp. H = 12 to V with version
Rext. = External resistance
Fig. 10. Connection diagrams for 2-wire connection.
8. Setting the beginning and end
Fine adjustment
The analog output can be fi nely adjusted using the 2W2 confi guration software.
Select the menu item “Adjustment” under . In the “SERVICE” “Analog output”
window, the zero position and the end value can now be adjusted.
Procedure:
1. Put the transmitter into operation and connect the programming device according
to Fig. 7 (AUX switch on the PK 610 in the OFF position).
2. Place the measuring device in the zero position, i.e. in the position in which the
KINAX 2W2 should output 4 mA. Adjust with the “ZERO” virtual knob until the
output is correct.

Product specificaties

Merk: Gossen Metrawatt
Categorie: Niet gecategoriseerd
Model: KINAX 2W2

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