Hatco Powermite PMG-100 Handleiding

Hatco Heater Powermite PMG-100

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Powermite®

Gas Booster Water Heater

Models PMG-100 and PMG-200

Installation and Operating Manual

I&W 07.05.055.00

AVERTISSEMENT! Assurez-vous de bien

suivre les instructions données dans

cette notice pour réduire au minimum

le risque d’incendie ou d’explosion ou

pour éviter tout dommage matériel, toute

blessure ou la mort.

— Ne pas entreposer ni utiliser

d’essence ou ni d’autres vapeurs ou

liquides inflammables à proximité de

cet appareil ou de tout autre appareil.

— QUE FAIRE SI VOUS SENTEZ UNE

ODEUR DE GAZ:

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucun interrupteur; ne

pas vous servir des téléphones se

trouvant dans le bâtiment.

• Appelez immédiatement votre

fournisseur de gaz depuis un

voisin. Suivez les instructions du

fournisseur.

• Si vous ne pouvez rejoindre le

fournisseur, appelez le service des

incendies.

• Ne retournez pas dans le bâtiment

sans l’autorisation du fournisseur

de gaz ou des pompiers.

— L’installation et l’entretien doivent

être assurés par un installateur ou

un service d’entretien qualifié ou par

le fournisseur de gaz.

Water Heaters for other than recreational

vehicle installation only.

Chauffe-eau pour installation autre que dans

des véhicules de loisir uniquement.

WARNING! If the information in these

instructions is not followed exactly, fire

or explosion may result causing property

damage, personal injury, or death.

— Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch;

do not use any phone in your

building.

• Immediately call your gas supplier

from a neighbor’s phone. Follow the

gas supplier’s instructions.

• If you cannot reach your gas supplier,

call the fire department.

• Do not return to your building until

authorized by the gas supplier or fire

department.

— Installation and service must be

performed by a qualified installer,

service agency, or the gas supplier.

GAS BOOSTER WATER HEATER

CERTIFIED TO NSF/ANSI 5

hatcocorp.com

(see page 2)

NOTE: Keep this manual in a safe location for future

reference.

NOTA: Conservez ce manuel dans un endroit sûr pour

pouvoir vous y référer plus tard.

2Form No. PMG100200M-0721

CONTENTS

INTRODUCTION

Hatco Powermite® Gas Booster Water Heaters are

instantaneous, fin tube type water heaters designed for use

with commercial dish machines to boost the temperature

of the regularly available hot water, usually 115°–150°F

(46°–66°C) up to 180°F (82°C). Water at 180°F (82°C) can be

used as sanitizing rinse water in commercial dish machines

in accordance with Health Codes, NSF Standard #5 and

plumbing codes.

Hatco Gas Booster Water Heaters are design certified by

CSA International and tested under the requirements of the

American National Standard, ANS Z21.10.3*CSA 4.3, Current

Edition.

All Hatco Gas Booster Water Heaters are factory pre-plumbed

and pre-wired for easy installation. The control compartment

area is accessible from the front, which permits easy

installation, even when near other equipment.

All Hatco Gas Booster Water Heaters a re warranted to be

free of defects in material and workmanship under normal

use and service, when installed in accordance with factory

recommendations. Dependability of the booster heater is

preserved through proper, safe installation and operation.

Hatco Gas Booster Heaters are products of extensive research

and field testing. The materials used were selected for maximum

durability, attractive appearance, and optimum performance.

Every unit is inspected and tested thoroughly prior to shipment.

This manual provides the installation, safety, and operating

instructions for Powermite Gas Booster Heaters. Hatco

recommends all installation, operating, and safety instructions

appearing in this manual be read prior to installation or operation

of a unit.

Safety information that appears in this manual is identified by

the following signal word panels:

WARNING

WARNING indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation which, if not

avoided, could result in minor or moderate injury.

NOTICE

NOTICE is used to address practices not related to personal

injury.

Important Owner Information ..............................................2

Introduction 2 ...........................................................................

Important Safety Information ..............................................3

Model Description ................................................................5

System Overview ..................................................................6

Specifications 6 .......................................................................

General 6 ................................................................................

Dimensions 7 ..........................................................................

Booster Heater Sizing Chart ................................................8

Installation ........................................................................... 11

General .............................................................................. 11

Plumbing Installation .........................................................14

Gas Installation ..................................................................18

Electrical Installation ..........................................................19

Venting Installation ............................................................20

Operation 22 .............................................................................

General 22 ..............................................................................

Maintenance 24 ........................................................................

Replacement Parts List......................................................28

Wiring Diagram ...................................................................30

Limited Warranty ................................................................31

Authorized Parts Distributors Back Cover ...........................

IMPORTANT OWNER INFORMATION

Record the model number, serial number, voltage, and

purchase date of the unit in the spaces below (specification

label located on the lower front, right-hand corner of the unit).

Please have this information available when calling Hatco for

service assistance.

Model No. ________________________________________

Serial No. _________________________________________

Voltage ___________________________________________

Date of Purchase ___________________________________

Completing online warranty registration will prevent delay in

obtaining warranty coverage. Access the Hatco website at

www.hatcocorp.com, select the Support pull-down menu,

and click on “Warranty”.

Business

Hours: 7:00 am to 5:00 pm Monday–Friday,

Central Time (CT)

(Summer Hours: June to September —

7:00 am pm to 5:00 Monday Thursday –

7:00 am pm to 4:00 Friday)

Telephone: 800-558-0607; 414-671-6350

E-mail: support@hatcocorp.com

24 Hour 7 Day Parts and Service

Assistance available in the United States

and Canada by calling 800-558-0607.

Additional information can be found by visiting our web site at

www.hatcocorp.com.

3Form No. PMG100200M-0721

IMPORTANT SAFETY INFORMATION

WARNING

FIRE OR EXPLOSION HAZARD:

• Unit must be installed by qualified, trained installers.

Installation must conform to all local plumbing and

gasfitting codes. Installation by unqualified personnel

will void the unit warranty and may lead to fire or

explosion causing property damage, personal injury, or

death. Check with local plumbing inspectors for proper

procedures and codes.

• Do not store or use gasoline or other flammable vapors

or liquids in the vicinity of this or any other appliance.

• The gas used with this unit be the type specified must

on the spec plate on this unit. To avoid personal injury

or damage to the unit, never use any other than the

specified gas.

• The heater and its gas connection must be leak tested

before placing the booster heater in operation. Use

soapy water or commercially available fluid for leak

test. DO NOT use open flame to test for leaks.

• The booster heater and its individual shut-off valve

must be disconnected and isolated from the gas

supply piping system during any pressure testing

of the system at test pressures in excess of 1/2 psi

(3.5 kPa.).

• This appliance must be isolated from the gas supply

piping system by closing its individual manual shutoff

valve during any pressure testing of the gas supply piping

system at test pressures equal to or less than 1/2 psig

(3.5 kPa).

• Dissipate test pressure from the gas supply line before

re-connecting the heater and its manual shut-off cock

to the gas supply line. Failure to follow this procedure

may damage the gas valve. Over-pressurized gas

valves are not covered by the warranty.

• If the information in these instructions is not followed

exactly, fire or explosion may result causing property

damage, personal injury, or death

ELECTRIC SHOCK HAZARD:

• Unit must be installed by qualified, trained installers.

Installation must conform to all local electrical codes.

Installation by unqualified personnel will void the unit

warranty and may lead to electric shock or burn, as well

as damage to unit and/or its surroundings. Check with

local electrical inspectors for proper procedures and

codes.

• Unit is not weatherproof. Locate unit indoors where

ambient air temperature is a minimum of 70°F (21°C).

• If an external electrical source is utilized, the appliance,

when installed, must be electrically grounded in

accordance with local codes, or, in the absence of local

codes, with the National Electrical Code, ANSI/NFPA 70,

and CSA C22.1, Electrical Code.

• Do not place aftermarket covers on or over booster

heater. Doing so can cause temperature and moisture

build-up resulting in premature failure and electrical

shock.

WARNING

ELECTRIC SHOCK HAZARD: Use only Genuine Hatco

Replacement Parts when service is required. Failure to use

Genuine Hatco Replacement Parts will void all warranties

and may subject operators of the equipment to hazardous

electrical voltage, resulting in electrical shock or burn.

Genuine Hatco Replacement Parts are specified to operate

safely in the environments in which they are used. Some

aftermarket or generic replacement parts do not have the

characteristics that will allow them to operate safely in

Hatco equipment.

This unit must be serviced by qualified personnel only.

Service by unqualified personnel may lead to fire,

explosion, electric shock, or burn.

ALWAYS turn OFF power at fused disconnect switch/circuit

breaker, shut off gas supply, and allow unit to cool before

performing any cleaning, adjustments, or maintenance.

Temperature/pressure protective equipment should not be

less than a combination temperature/pressure relief valve

certified by a nationally recognized testing laboratory that

maintains periodic inspection of the production of this

equipment and meets the requirements for Relief Valves and

Automatic Shutoff Devices for Hot Water Supply Systems,

CSA ANSI Z21.22 /CSA 4.4. The temperature/pressure relief

valve must be marked with a minimum set pressure not to

exceed the marked hydrostatic test pressure of the booster

heater as noted on the unit specifications.

FOR INSTALLING PRESSURE AND TEMPERATURE

RELIEF VALVES IN ACCORDANCE WITH CSA ANSI

Z21.22/CSA 4.4. Combination pressure and temperature

relief valves with extension thermostats must be installed

so that the temperature-sensing element is immersed in

the water within the top 6″ (152 mm) of the tank. They

must be installed directly in a tank tapping. Combination

pressure and temperature relief valves that do not have

extension elements must be mounted directly in a tank

tapping located within the top 6″ (152 mm) of the tank, and

shall be adequately insulated and located so as to assure

isolation from ambient conditions that are not indicative

of stored water temperature. TO AVOID WATER DAMAGE

OR SCALDING DUE TO VALVE OPERATION, DRAIN PIPE

MUST BE CONNECTED TO VALVE OUTLET AND RUN TO

A SAFE PLACE OF DISPOSAL. Discharge line must be

as short as possible and be the same size as the valve

discharge connection throughout its entire length. Drain

line must pitch downward from the valve and must

terminate between 1-1/2″ (38 mm) and 6″ (152 mm) above

the floor drain where any discharge will be clearly visible.

The drain line shall terminate plain, not threaded, with

material serviceable for temperatures up to 250°F (121°C)

or greater. Excessive length, over 30' (9.1 m), or use of

more than four elbows can cause a restriction and reduce

the discharge capacity of the valve. No shut-off valve

shall be installed between the relief valve and tank, or in

the drain line. Valve lever must be tripped periodically to

assure that waterways are clear. This device is designated

for emergency safety relief and shall not be used as an

operating control. The valves are set to relieve at 150 psi

(1034 kPa) or when water temperature reaches 210°F

(99°C). Read tag on valve for additional information.

Read the following important safety information before using this equipment to avoid serious

injury or death and to avoid damage to equipment or property.

Product specificaties

Merk:	Hatco
Categorie:	Heater
Model:	Powermite PMG-100

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