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YSI Incorporated

5400 & 5500D-01, 5500D-02, 5500D-04

MultiDO

Monitor, Control, & Alarm Instruments

User Manual

YSI 5X00

Item # 605877

Rev F

Drawing # A605877

May 2015

Manufacturer:

YSI, Incorporated

A Xylem Brand

1700/1725 Brannum Lane

Yellow Springs, OH 45387 USA

937-767-7241 www.ysi.com

All trademarks herein are

registered to YSI Incorporated

unless otherwise noted.

Teon is a trademark of DuPont.

Microso and Windows are registered trademarks of the Microso

Corporation in the United States and other countries.

Pentium is a registered trademark of Intel Corporation.

Document information

YSI 5X00

Table of Contents

Directions to Wire AC Power 45 ..............................................

Wire DC Power and Backup Power 46 .........................................

Directions to Wire DC Power/DC Backup Power 47 ...............

Step 5 Wire Sensor(s) 49 ....................................................................

Wire DO Sensors 49 .....................................................................

Directions to Wire DO Sensor(s) 49 ........................................

Wire Temperature Sensor(s) ....................................................52

Directions to Wire Temperature Sensor(s) 53 .........................

Step 6 Wire Relay outputs 54 .............................................................

Directions to Wire Relay Outputs 54 .............................................

Wiring a Contactor 55 ...................................................................

Step 7 Wire Aux Inputs (Non Temperature) 56 ...................................

Directions to Wire Aux Inputs (Non Temperature Inputs) 57 .........

Step 8 Wire Network 60 ......................................................................

Directions to Wire Network 61 .......................................................

Step 9 Wire and Install Communication Equipment 66 .......................

Email Alarming .........................................................................66

RS232 Communication 66 ............................................................

Ethernet (TCP/IP) Module Communication 68 ..............................

Step 10 Install and Wire IOEM/REM instruments 68 ..........................

Lightning and Surge Protection 68 ......................................................

Sealants, Desiccants, and Securing 5X00 69 .....................................

4 Conguring 5X00 Systems ................................... 71

5X00 Conguration and Monitoring .....................................................72

Front Panel Keys 73 ...........................................................................

Softkeys 73 ...................................................................................

Run Screen 75 ....................................................................................

Run Screen Icons 76 .....................................................................

Menus 78 ............................................................................................

Submenu Screen Types ...........................................................80

Main Menu 81 .....................................................................................

Calibration Menu 81 ............................................................................

Getting Ready to Calibrate 82 .......................................................

Calibration Log 83 .........................................................................

DO 83 ............................................................................................

Directions to Calibrate DO Sensor %Sat 83 ............................

Directions to Calibrate DO Sensor mg/L ............................84

Local vs Remote Instruments 86 ........................................................

System Menu 86 .................................................................................

Adjust Contrast 87 .........................................................................

Buzzer 88 ......................................................................................

BackLighting Timer ...................................................................89

YSI 5X00

Validation Error and Autox - Set Point Control Only .........157

PID/PWM and PID 4/20mA Control mode 159 ..........................

Aux and E-Aux Relay Digital 164 ....................................................

Aux and E-Aux Analog (0-1VDC, 0-5VDC and 4/20mA) 166 .....

Temperature 168 .............................................................................

DO 1-4 173 ......................................................................................

Salinity & Temp Compensation for DO Measurements 173 ......

Two Range Controls for DO 173 ...............................................

Congure DO Systems .......................................................174

E-Aux system Ofine ..........................................................177

Congure sensor system as a 4/20mA output ....................178

AquaManager and the Sensor Setup Menu 179 .............................

Timers 180 ............................................................................................

Timers 1-4 180 ................................................................................

Directions to Congure Timers 1 - 4 ...................................180

Feed Smarttm Timers 1-4...........................................................182

Feed Mode 184 .........................................................................

Daily Weight ......................................................................185

Daily Feedings 185 ...................................................................

FCR 186 ...................................................................................

Sensors 187 ..............................................................................

Calibrate 189 .............................................................................

AquaManager and the Timer Menu 190 ..........................................

Control Menu 192 .................................................................................

Msg’s Menu 193 ....................................................................................

Calibration Logs 194 ......................................................................

Event Logs 194 ...............................................................................

Sensor Logs 195 .............................................................................

Svr Hold softkey Button 196 .................................................................

5 AquaManager 197 .........................................................

Installing AquaManager .......................................................................198

PC requirements and features 198 .......................................................

Software Installation 199 .......................................................................

AquaManager Windows 200 .................................................................

Explorer Window 200 ......................................................................

Node (Graph) Window 202 .............................................................

Systems Management 203 ........................................................

Database Management 204 ..................................................................

Autopoller 204 .......................................................................................

Mapping 205 ...................................................................................

AquaManager Alarm Emails .....................................................206

Table of Contents

YSI 5X00

Appendix 9 - Contact Us 258 ......................................................................

Ordering and Technical Support 258 ....................................................

Service Information 258 ........................................................................

Appendix 10 - Recycling 259 ......................................................................

Recycling 259 .......................................................................................

Battery Disposal 259 .............................................................................

Index .............................................................................. 260

Table of Contents

YSI 5X00

Introduction

ank you for purchasing a YSI 5X00 instrument.roughout this manual YSI

“5X00” is used globally to refer to YSI 5400, 5500D-01, 5500D-02 and 5500D-04

instruments. YSI 5X00s are fully programmable aquatic control and alarm instru-

ments. A key feature of all 5X00 instruments is the ability to independently operate

four dissolved oxygen (DO) inputs, six auxiliary (Aux) inputs and 8 E-Aux systems.

(E-Aux systems require using an optional IOEM.). is allows control of multiple

water systems from one instrument. Peripheral devices wired to the instrument

respond to user-dened congurations to ensure that stable water conditions are

maintained. e instruments’ on-site and remote access capability are suitable for

a variety of applications.

5X00 features:

- four (4) independent DO systems;

- six (6) independent Aux I/O systems - [digital, analog (0-1VDC, 0-5VDC,

4-20mA). In addition four (4) of the six Aux I/O systems can be used as

temperature systems.];

- eight (8) E-Aux input systems. E-Aux systems are used to monitor, control

and alarm inputs wired to an optional IOEM

- eight (8) onboard relays - 240VAC@5AMPs; 110VAC@10AMPs;

- universal AC power with power fail alarm (only available on AC instruments);

- optional DC power with low battery alarm;

- four (4) ten event daily timers;

- four (4) feed timers;

- two (2) 32-bit processors;

- non-volatile memory of sensor, event, calibration, and conguration* data logs;

- 2000 data set memory for sensor data;

- eld upgradable soware and rmware;

- backlit LCD with timer function - input and output data displayed continu-

ously;

- menu-driven programming with four (4) sokeys;

- networking capability - ability to connect a total of 32 5X00s, 5200As, IOEMs

and REMs on one network via RS485 protocol;

- networked instruments can utilize another instruments output for a local

system control or alarm;

- IOEM inputs and outputs can be used for a variety of uses - see IOEM/REM

Installation and Safety Guide;

- optional AquaManager® PC soware** serves as monitor management tool via

direct (RS232) or TCP/IP connection. (AquaManager is required to congure

IOEM instruments on a network.);

NEW

Introduction

YSI 5X00

Environmental Specications

Environmental Category Operating Range

Temperature -15 to 70˚C (5 to 158˚F)

Enclosure Rating NEMA 4X (direct exposure to outside conditions) IP65

Compression Fitting Rating IP 68/NEMA 6 (liquid tight)

Electrical Safety IEC compliant*

Other RoHS compliant

See Appendix 4 Declaration of Conformity - 248.

Input System Specications

Aux Systems ere are 6 Aux input systems that allow digital or analog (0-

1.0VDC, 0-5.0VDC, or 4-20mA) conguration. In addition, four

of the Aux systems can be congured as temperature systems see

Temperature Systems Specs - 15.

Aux System Type Digital Analog

Range dry contact open/close 0 -1.0 VDC, 0-5.0 VDC, or 4-20mA

Accuracy n/a 0-1.0VDC: ± 3% ± 10 mV

0-5.0VDC: ± 3% ±15 mV

4-20 mA: ± 3% ±100μA

Resolution n/a user selectable (0), (0 .0), or (0.00)

DO Systems ere are up to 4 independent DO systems. Each DO system has

2 control ranges, 2 control ranges, and high and low alarming.

Sensor Type

5400

Galvanic (mV)

Membrane Type Teon (TE), 2 mil (gray)

Range 0 to 500% air saturation

0 to 60 mg/L

Accuracy ±2% or ± 0.2 mg/L, whichever is greater for 0-200%

±6% of reading for 200-500%

Resolution 0.1% (0.0-99.9%); 1% (> 99.9)

0.01 mg/L (0-10 mg/L); 0.1 mg/L (10-60 mg/L)

Introduction

YSI 5X00

Component and System Specications (non input)

Hardware

System

System Feature Specication

Display/LEDs backlit graphic LCD (320X240)

with timer

readings updated 2 times a

second

diagnostic troubleshooting

LEDs

Outputs 8 on-board relays 240VAC@ 5AMPs switching

capacity; 110VAC@10AMPS;

type: SPDT

Electronics ARM7 embedded microproces-

sor

DSP (digital signal processing) Digital processing of 5X00

information ensures accurate and

repeatable readings

Power: ere are two 5X00 versions available. e DC version can only be powered by

DC power. e AC version can be powered by AC or DC power.

Power for DC

Version:

external 12VDC power source 9-16.5VDC; 800 mA

Power for AC

Version:

internal AC switching power

supply

100-240VAC; 50-60Hz; 300 mA

Both AC and DC

versions:

lithium battery (for real time

clock)

2032 lithium ion

Firmware

System

Firmware Feature Specication

Timer Systems 4 timers 10 daily events per timer system

4 feed timers includes sensor & FCR control

Flash Memory Firmware eld upgradable with

local PC connection

Data Logging non-volatile data log memory

storage of 4750 records

sensor log (2000 records)

event log (1250 records)

calibration log (500 records)

Conguration log (1000 records)

Security password protection

Data ltering reads 2-3 times per second; read-

ings are averaged

Introduction

YSI 5X00

is page le intentionally blank.

YSI 5X00

WARNING: A switch or circuit breaker shall be included in the building where

the 5X00 is installed. e disconnecting device should be in close proximity to

the equipment and within easy reach of the operator. e disconnecting device

shall be marked for the equipment.

AVERTISSEMENT: un commutateur ou disjoncteur doit être installé dans le

bâtiment où le modèle 5X00 est installé. Le dispositif de déconnexion doit se

trouver à proximité de l’équipement et à portée de l’opérateur. Le dispositif de

déconnexion doit indiquer l’équipement auquel il se rapporte.

WARNING: e covers of fuse boxes and junction boxes should be kept securely

closed except when service is being done.

AVERTISSEMENT: le couvercle des boîtes à fusibles et des boîtes de dérivation

doit être maintenu fermé sauf lors des tâches d’entretien.

WARNING: Electric sparks and chemical exposure are potential dangers when

working with batteries. Use necessary precautions and follow all manufacturer’s

directions.

AVERTISSEMENT: l’exposition à des étincelles ou produits chimiques est un

danger potentiel inhérent à tout travail sur des batteries. Observez les précautions

nécessaires et suivez les consignes du fabricant.

WARNING: Ground the 5X00. See Ground 5X00 - page “Step 3 Ground 5X00” on

page 43. e sensitivity and stability of the 5X00 will be impaired if the 5X00

is not grounded. To avoid possible electrical shock or damage to the equipment,

connect earth ground to the 5X00 I/O control board. In addition to grounding

the 5X00, all tanks should be electrically grounded using a ground probe.

AVERTISSEMENT: mettez le modèle 5X00 à la terre. Voir Mise à la terre

du modèle 5X00. La sensibilité et la stabilité du modèle 5X00 seront aectées

s’il n’est pas mis à la terre. Pour éviter toute possibilité de choc électrique ou

d’endommagement de l’équipement, connectez le l de terre à la carte d’E/S du

modèle 5X00. En plus de la mise à la terre du modèle 5X00, tous les réservoirs

doivent être mis à la terre.

WARNING: Do not overload relays. Verify that the surge current at startup does

not exceed the relay load ratings. Be familiar with all safety information regarding

installing and servicing peripheral devices.

AVERTISSEMENT: ne surchargez pas les relais. Vériez que la surtension de

démarrage ne dépasse pas la capacité de charge nominale du relais. Prenez con-

Safety

YSI 5X00

is page le intentionally blank.

YSI 5X00

• away from electromagnetic, radio, AC motor, transformer, or antennas

• so the front panel can be fully opened and serviced

• so system component wires are run as specied in this manual and according

to local applicable electrical code

Mount the 5X00

Select surface, rail, or panel mount option. Install the weather shield for outdoor

installations.

Surface Mount

Mount 5X00 to any at surface using mounting brackets. Mounting brackets and

screws are included with the 5X00.

1. Fasten the mounting brackets to the back of the 5X00 with the mounting

screws - gure 3.2.

2. Tighten the screws, securing the brackets to the back of the 5X00 enclosure.

3. Fasten the 5X00 mounting brackets to the mounting surface with the mount-

ing screws provided - gure 3.2. Make sure screws adequately secure 5X00

to surface.

4. Tighten the screws, securing the 5X00 to the surface.

Figure 3.2

Installation and Wiring

YSI 5X00

WARNING: Disconnect external power to the unit before opening the front

panel.

AVERTISSEMENT: déconnectez l’alimentation externe de l’unité avant d’ouvrir

le panneau avant.

1. See Open Front Panel to Access I/O Board - page 41 to remove front panel

from enclosure.

Figure 3.4

2. Disconnect front panel ribbon cable by pressing the two IDC header connec-

tors located on the front panel out (away from the IDC header) - gure 3.5.

Installation and Wiring

YSI 5X00

Step 2 Locate and Install Sensor(s)

roughout the manual, the term “probe” refers to the end of the cable where the

sensor is located and the term “sensor” refers to the sensing portion of the cable/

probe assembly.

DO Sensors

5X00 instruments can be congured with 1, 2, 3, or 4 dissolved oxygen (DO) sensors

depending on the model. (models 5400 and 5500D-04 can be congured with up to

4 DO probes; model 5500D-02 can be congured with up to 2 DO probes; model

5500D-01 can be congugured with 1 DO probe.) Auxiliary (aux) inputs 3, 4, 5 and/

or 6 can be congured as temperature inputs. YSI 5400 instruments use a YSI 5421-X

DO (galvanic)/temperature, and/or a YSI 5420-X DO (galvanic) sensor assembly.

YSI 5500 instruments use YSI 626250 ODO (Optical Dissolved Oxygen) sensors.

DO sensors for 5400 instruments require a properly installed membrane. e 5420

and 5421 galvanic sensors use a 2 mil Teon membrane. ODO sensors for 5500 in-

struments require a sensing cap. 5500 instrument sensor caps are factory calibrated

with sensor cap coecients. It is important to retain sensor cap coecients (provided

by YSI) for the life of the sensor.

Temperature Sensors

Temperature sensor(s) must use a 10K thermistor (at 25 C). See  Appendix 6 Alpha

A Curve - page 256.

Aux temperature sensors can be congured as the temperature source for DO sys-

tems on YSI 5400 instruments. Aux temperature sensor(s) cannot be congured as

DO temperature sources on YSI 5500 instruments. YSI 5500 DO systems always

use the temperature from the YSI ODO probe. For accurate DO measurements,

ensure that the temperature reading for each DO channel is representative of the

temperature at that DO sensor’s location. is is important when using the same

temperature input source for multiple DO sensors. Example - if the temperature

source for DO1 and DO2 is the temperature sensor connected to Aux 3 at the DO1

sensor location, it is important that the temperature at the DO2 sensor location is

the same as at DO1 sensor location.

See Chapter 4 Sensor Setup - page 150, for information on conguring 5X00 sen-

sor systems. User dened DO system conguration items include:

- Display format (i.e. units of measure. For example, mg/L or % saturation,

°C or °F);

- Temperature source (5400 only);

5400

Installation and Wiring

YSI 5X00

CAUTION: run high and low voltage cabling through separate bulkhead and

conduit

• where regular maintenance, including calibration can easily be done. Cali-

brations are performed using the 5X00 front panel.

Note:

- If a 5420 or 5421 sensor requires replacement, the entire probe/cable assembly

must to be replaced.

Locate sensor end of probe assembly:

• in a location that represents the entire system

• Insert the probe into sample. Move the probe in the sample to release any

air bubbles and to provide a fresh sample to the sensor cap. is movement

is only necessary when rst inserting the probe into the sample.

• Since the ProODO utilizes optical luminescent technology, continuous

sample movement or stirring is not required. (Please note however that ow

does increase response time of sensor.) e probe will t into a 300 mL BOD

bottle for taking initial and nal BOD readings. For best results in a BOD

bottle, a stirring device should be used to properly mix the sample and to

keep solids from settling at the bottom.

• Allow the temperature readings to stabilize and wait approximately 25-35

seconds for the DO readings to stabilize.

• in a location that is free from debris (e.g. algae); ideally at a 45˚ angle from

vertical position and directed with the ow.

• in a well mixed, free-owing area; midstream and mid-depth typically gives

representative readings; the probe assembly and cable are fully submersible

up to the cable connector.

• submersed at all times so liquid level uctuations do not expose the sensors

to the atmosphere.

• so the sensor/probe cabling is not routed near rotating machinery and/or

equipment involving electrical switching or regulation

• so that the sensor assembly and cabling are located away from sources of

electrical interference such as UV sterilizers, orescent lighting, ballasts,

pumps, any high voltage peripheral devices, etc.

CAUTION: run high and low voltage cabling through separate bulkhead and

conduit

5500

Installation and Wiring

YSI 5X00

Figure 3.12a

Directions to prepare the ODO probe for the rst time:

1. Remove the metal probe guard from the probe by turning it counterclock-

wise.

2. Remove the red storage cap which contains a moist sponge from the end of

the probe by pulling it straight o the sensor. Save this to use later for long

term storage.

3. Reinstall the probe guard by sliding it carefully over the sensor and then

threading it onto the cable/probe assembly with a clock.

4. Calibrate probe - page 83.

Notes:

- A new cable/probe assembly already has a sensor cap installed and the sensor

cap coecients are preloaded into the probe at the factory.

- Perform ODO calibration whenever ODO caps are replaced see Calibration

page 83.

Install Temperature Sensors

e 5X00 system will support 4 Temperature/Aux Analog inputs. Temperature

sensors are included on YSI 5421 (galvanic) and 626250 sensor and/or sensor as-

semblies. Alternate temperature sensors can be used but must be thermistors with

10K at 25˚C . See Appendix 6 Alpha Curve - page 256.

Aer installing the temperature sensor in its monitoring location, see Wire Tem-

perature Sensors - page 52.

Probes should be serviced on a regular basis. See Probe Maintenance - page 211.

Installation and Wiring

YSI 5X00

2. Tighten bulkhead ttings aer connecting all 5X00 wiring. (Hand tighten

ttings around rubber grommet. Tighten bulkhead ttings into 5X00 en-

closure with wrench being careful to not overtighten.)

3. Follow information in Sealants, Desiccants and Securing the Monitor Section

- page 69 to safeguard against damage to internal electronic components.

4. Make certain the gasket in front panel lid is in place and not twisted or

damaged.

5. Replace front panel making sure that ribbon cable is not trapped in the gasket

channel before inserting mounting screws.

6. Tighten mounting screws, making sure not to cross thread. e screws are

stainless steel, and the receiving threads are brass. Do not over-tighten!

WARNING: e 5X00 utilizes sensitive solid-state devices that can be damaged

by static shock. Installers must observe accepted ESD (Electro-Static Discharge)

procedures while connecting cabling to the 5X00 I/O plate or to any other internal

component or damage may result.

AVERTISSEMENT: le modèle 5X00 utilise des appareils transistorisés sensibles

pouvant être endommagés par des décharges d’électricité statique. Les installateurs

doivent observer les procédures de protection acceptées contre les décharges

électrostatiques lors du câblage à la carte d’E/S du modèle 5X00 ou à tout autre

composant interne an d’éviter tout risque de dommage.

Control Board

e control board is mounted underneath the I/O Board. e serial to ethernet

device and lithium battery are installed on the control board. Complete installation

instructions, including accessing control board, are provided with the optional serial

to ethernet device. Figure 3.15 shows the control board and I/O Board removed

from the 5X00 enclosure.

Installation and Wiring

YSI 5X00

Directions to Ground 5X00

WARNING: Disconnect external power to the unit before wiring.

AVERTISSEMENT: déconnectez l’alimentation externe de l’unité avant d’eectuer

un câblage quelconque.

1. Perform steps 1 - 2 of 5X00 installation.

2. Open front panel - page 41.

3. Remove screw from location .F or G

4. Feed ground wire through drilled hole in rubber grommet and to location F

or G on metal plate covering I/O Board. Ground wire gauge must conform

to all locally applicable electrical codes.

CAUTION: Run high and low voltage cables through separate bulkhead and

conduit.

5. Install a ring (eyelet) or spade (fork) terminal onto the ground bare wire

before terminating ground wire to F or G.

6. Return screw at over terminal connection of ground wire.F or G













Do not connect or disconnect IDC ribbon cable

when 5400 is powered. Serious damage can occur.

Figure 3.16

7. Terminate other end of the earth ground wire to a cold water pipe, steel rod,

copper pipe, or earth ground.

8. Complete other wiring to congure 5X00 system.

9. Close front panel - page 41.

Installation and Wiring

YSI 5X00





 



 

Do not connect or disconnect IDC ribbon cable

when 5400 is powered. Serious damage can occur.

Figure 3.17

5. Complete other wiring to 5X00.

6. Close front panel - page 41.

7. Test AC power.

Test AC Power

Turn on main power. e enabled system values display on the Run Screen aer

initial YSI splash screen. If applicable, install and congure DC power backup 46.

Verify AC power at the Menus → System →Version menu - page 148.

See power fail menu - page 138 for AC power event log information.

Wire DC Power and Backup Power

e 5X00 may be powered by most regulated 9.0-16.5 VDC sources that provide

800mA of current and are isolated from mains supply by double or reinforced

insulation. e DC backup power source is user supplied and could be lead acid,

gel cell, or UPS (with 12VDC transformer) external batteries. DC power wires are

terminated at location on the I/O Board - Figure 3.18 (Common lettering referB -

ences are used for both 5400 and 5500 models).

Installation and Wiring

YSI 5X00





 



 

Do not connect or disconnect IDC ribbon cable

when 5400 is powered. Serious damage can occur.

Figure 3.18

5. Complete other wiring to 5X00.

6. Close front panel - 41.

7. Test DC power.

Test DC Power

Connect DC power cable to power source. e enabled system values will display

on Run Screen aer initial YSI splash screen. Verify DC power at the Menus →

System →Version menu - page 148.

See Power Fail Menu - page 138 for DC low battery trigger monitor and alarm

information.

Note:

- e 5X00 will not power up if DC power supply wires are terminated incor-

rectly.

Installation and Wiring

YSI 5X00

- Install a ring (eyelet) or spade (fork) terminal onto the ground bare wire before

terminating ground wire to E or F.

- Multiple ODO ground/drain wires can be terminated to the same ground

location on the metal plate.

- Return screw at E or F over terminal connection of ground wire.

YSI 5420 galvanic DO & 5421 galvanic DO/temperature analog sensor cable YSI

Wire Function Wire label/color

Cathode (C) (+) WHITE

Anode (A) (-) BLACK

YSI 5421 Temperature (

ere is no

polarity for temperature sensor wire)

RED

YSI 5421 Temperature (

ere is no

polarity for temperature sensor wire)

GREEN

Ground/drain wire BARE





  



 

Do not connect or disconnect IDC ribbon cable

when 5400 is powered. Serious damage can occur.

ground DO

sensors

Figure 3.19

Proceed to Step 5 following 5500 DO sensor wiring directions - page 52 to com-

plete sensor wiring.

4. On 5500D instruments there are two terminal strips at location H. Wire

system DO-1 and system DO-2 sensors to the upper terminal strip. Wire

system DO-3 and system DO-4 sensors to the lower terminal strip - see

5500

Installation and Wiring

YSI 5X00

Figure 3.19b

5. Wire temperature sensors. Temperature sensors are wired as auxiliary inputs.

See Temperature Sensor(s) page 52. -

6. Complete other wiring to congure 5X00 system.

7. Close Front panel -page 41.

8. Calibrate DO sensor - see Calibration “DO” on page 83.

CAUTION: Do not ground the probe body.

Test DO/Temperature Sensors

Apply power to 5X00. See - page 173 to congure DO sensor DO Sensor Setup

inputs. See Temperature Setup - page 168. Calibrate the DO sensor, see DO

calibration - page 81. Verify changes in sensor values occur when the sensor is

placed in environments of dierent oxygen concentration and temperature. For

example, the DO reading in saturated air for calibration versus the DO reading

when the sensor is placed in a zero oxygen environment (mix 1 gram sodium sulte

in 0.5 liter of water).

Wire Temperature Sensor(s)

e 5X00 system will support four Temperature/Aux Analog inputs. Temperature

sensors have 2 wires and are terminated at location (5500) (5400) on I/O L

Board - figure 3.20. Temperature sensor(s) must be thermistors with 10K at 25˚C,

see Appendix 6 Alpha A Curve - page 256.

Installation and Wiring

YSI 5X00

Note:

- Temperature sensors wired to Aux 3, Aux 4, Aux 5, and Aux 6 are displayed

on the 5X00 by default as Temp 1, Temp 2, Temp 3, and Temp 4 respectively.

For instructions on changing the default display settings, see section Name

Devices/Sensors in Chapter 4 Conguring the 5X00.

Test Temperature Sensor

Apply power to 5X00. See Temperature Set up- page 168 to congure temperature

system. Place the temperature sensor in solutions of varying temperature and verify

the sensor readings with another temperature sensor.

Step 6 Wire Relay outputs

e 5X00 has eight (8) on board non-fused relays rated at 240VAC@5AMPs

(110VAC@10AMPs) of switching capacity. Relays energize and de-energize periph-

eral control, alarm and/or timer devices. Terminate relay device wires to Normally

Open (NO), Normally Closed (NC), and Common (C) sockets as required for the

application. (See 5X00 I/O Board wiring diagram on inside of front panel for iden-

tication of relay number and pin position.) Relays 1-4 are terminated at location

C on I/O Board. Relays 5-8 are terminated at location on I/O Board - 3.21. N

(Common lettering references are used for both 5400 and 5500 models).

CAUTION: Do not overload relay(s). Check manufacturer specications for

inductive current/amp at power up. Use a contactor if necessary - gure 3.22.

(Common lettering references are used for both 5400 and 5500 models).

Directions to Wire Relay Outputs

WARNING: Disconnect external power to the unit before wiring. If any of the

relay contacts are connected to a “hazardous-live” circuit, ALL contacts on ALL

relays must be considered “hazardous live” and appropriately protected from user

contact outside the 5X00 enclosure.

AVERTISSEMENT: déconnectez l’alimentation externe de l’unité avant d’eectuer

le câblage. Si un contact de relai quelconque est connecté à un circuit sous ten-

sion dangereuse, TOUS les contacts de TOUS les relais doivent être considérés

comme étant sous tension dangereuse et doivent être protégés de façon adéquate

de tout contact de l’utilisateur hors du boîtier du modèle 5X00.

1. Perform steps 1-4 of 5X00 installation and step 5 as required for ap-

plication.

Installation and Wiring

YSI 5X00





 



 

Do not connect or disconnect IDC ribbon cable

when 5400 is powered. Serious damage can occur.

Figure 3.23

5. Complete other wiring to 5X00.

6. Close front panel - page 41.

7. Test aux systems.

Test Auxiliary Input Devices

Apply power to 5X00. See Aux Setup - digital page 165 and analog (non tempera-

ture) page 166 for conguration information. Verify display, control, and/or alarm

functionality based on user dened conguration.

Installation and Wiring

YSI 5X00

Step 8 Wire Network

Multiple 5X00 and 5200A instruments can be networked using the RS485 network

ports. A node network consists of one master and up to 31 slaves. On a network, the

master is the point of access for the AquaManager PC soware program. In addi-

tion, the master sends all serial to ethernet device emails. Communication hardware

(RS232 or serial to ethernet device) is installed on the master instrument (node) only.

RS485 network wiring can span distances up to 4000 feet (1220m). This maximum

distance (4000 ft) is for the total network distance, not the distance between net-

worked units (*see Notes below). RS485 ports are optically isolated for safety, to re-

duce noise, and to help eliminate ground loops. No further isolation is required.

Network trac refers to the constant communication between the master and all

slaves on the network. Example - slave node 3 is congured to generate an alarm

if the temperature drops below 70°F. e master node is congured to send email

alarms via TCP/IP using the serial to ethernet device. e master node sends an

email alarm when slave node 3 reports a temperature value below 70° F to the master.

AquaManager is a valuable tool for monitoring and controlling node networks.

Notes:

- *Use an RS485 Line Extender/Booster for distances over 4000’ (1220m).

Communication failures may occur without it. Mount the booster in an area

where it is protected from moisture.

- Multiple networks connected to a PC via RS232 require separate PC COM

ports for simultaneous AquaManager mapping and autopolling.

- Legacy 5200s can not be on the same network as 5200As and/or 5X00s. How-

ever, Legacy 5200s can communicate with AquaManager and Legacy 5200 data

will be stored in the same database as 5200A and 5X00 data.

- Network trac speed operates at ~ 230 KB and is not user selectable.

- Remove network terminal strip from any networked slave that is not powered.

Network rewiring is required if a stub (*see note below) is created when a slave

is taken o the network. See valid network conguration - see gure 3.30.

Note:

- * A stub is created when the last wired network terminal strip is not connected

to a network slave - gure 3.26. (Common lettering references are used for

both 5400 and 5500 models).

Installation and Wiring

YSI 5X00

Note:

- It is essential that wires be terminated cleanly. Nicks (stray wires, not cleanly

terminated) can result in unreliable network communication.

CAUTION: Run high and low voltage wires/cables through separate bulkhead

and conduit.











 

Do not connect or disconnect IDC ribbon cable

when 5400 is powered. Serious damage can occur.

Figure 3.27

5. Terminate wires as described using category 5 cable: (color scheme may

be dierent than described below.)

- Pair #1 wires: solid blue and white with blue stripe

- Pair #2 wires: solid orange and white with orange stripe

- 1 wire green

- Secure unused wires to avoid potential for shorting

Wire the master as follows:

Wire Color Terminal

solid orange T(-)

white with orange stripe T (+)

solid blue R (-)

white with blue stripe R (+)

green Communications Common (C)

Installation and Wiring

YSI 5X00

master

estin

network con

uration

slavemaster slave slave slave

-represents wired network termination strip

-terminal strips that appear within master/slave box represent terminal strips that are physically

connected to device

-terminal strips that appear outside slave box represent terminal strips not connected to device

When master is first physical device on network, as shown above, connect terminal strip to master and last

slave (slave 4) to begin network testing. rminal strips for slaves located between the master and the lastTe

slave are then connected, one, by one beginning with slave device furthest from master and continuing to

slave devices closest to master. sting in the above graphic would occur first with slave 4, then slave 3, Te

then slave 2, ending with slave 1.

slaveslave slave slave

-represents wired network termination strip

-terminal strips that appear within master/slave box represent terminal strips that are physically

connected to device

-terminal strips that appear outside slave box represent terminal strips not connected to device

When master is not the first physical device on network, as shown above, connect terminal strip to master

and outer most slaves (slaves 1 and 4) to begin network testing. sting in above graphic would occur firstTe

with slaves 1 and 4, and then continuing by testing slave device 2, or slave device 3 until all network

wiring is tested.

use above network wiring testing method when master is not first physical device on network

use above network wiring testing method when master is first physical device on network

Follow wiring instructions below to avoid testing network wiring with stubs.

1234

1 2 3 4

Figure 3.29

7. Close front panel - page 41.

5X00 networks must be congured point to point (instrument to instrument).

Network wiring cannot contain loops, stars, or stubs - gure 3.30.

Installation and Wiring

YSI 5X00

Test RS232 Communications

Apply power to 5X00. Insert node into AquaManager program. See AquaManager

Help to insert node and congure communication in PC application. Poll node. If

wired and congured properly, AquaManager will obtain 5X00 conguration and

5X00 logs.

Ethernet (TCP/IP) Module Communication

e optional serial to ethernet device must be installed on the 5X00 control board

when using TCP/IP for communication. Installation instructions are provided with

the optional serial to ethernet device.

Notes:

- See Menus → System → Communications → Ethernet - page 92 for congura-

tion information.

- An SMTP server accessible by the local network must be provided for eth-

ernet connection.

Consult the network administrator to verify compatibility for ethernet congura-

tion.

Step 10 Install and Wire IOEM/REM instruments

1. Perform steps 1-4 of 5X00 installation and steps 5 - 8 as required for

the application.

Note:

- At step 8, Wire Network - page 60, IOEM and REM instruments are always

slave devices on a network.

2. Follow all installation and wiring steps as required for application as

provided at Chapter 3 of separate manual “IOEM and REM Safety and

Installation Guide.”

Lightning and Surge Protection

AC line voltage surge suppressors protect eld equipment on any AC line to ground

from damage due to electrical transients induced in the interconnecting power lines

from lightning discharges and other high voltage surges. Surge protection devices

are strongly recommended to protect your equipment from secondary surges and

lightning on outdoor installations. Follow the recommendations provided when

choosing and incorporating surge protection devices into your operation:

Installation and Wiring

YSI 5X00

4. Ensure that the rubber gasket is seated between front panel and enclosure

whenever enclosure is closed.

5. Replace front panel making sure that ribbon cable is not trapped in the

gasket channel before inserting mounting screws.

6. Tighten mounting screws, making sure not to cross thread. e screws

are stainless steel and the receiving threads are brass. Do not over-

tighten!

WARNING: e 5X00 utilizes sensitive solid-state devices that can be damaged

by static shock. Installers must observe accepted ESD (Electro-Static Discharge)

procedures while connecting cabling to the 5X00 I/O plate or any other internal

component or damage may result.

AVERTISSEMENT: le modèle 5X00 utilise des appareils transistorisés sensibles

pouvant être endommagés par des décharges d’électricité statique. Les installateurs

doivent observer les procédures de protection acceptées contre les décharges

électrostatiques lors du câblage à la carte d’E/S du modèle 5X00 ou à tout autre

composant interne an d’éviter tout risque de dommage.

Installation and Wiring

YSI 5X00

Sokey label Function

Access to Main Menu including:

calibration submenu

system submenu

sensor setup submenu

timers submenus

Display active non timer control & alarm

system(s)

Access to Msg’s (Messages) Menu including:

sensor logs

event logs

calibration logs

Activate Service Hold

Exit menu return to Run Screen saving

menu conguration changes.

Exit menu (to previous menu) without sav-

ing conguration changes.

Back to previous menu. Changes to congu-

rations are saved at return to Run Screen.

Prompt to take next action. i.e. enter user

value at calibration menus.

Save alpha and numeric congurations and

calibrations.

Disable/Enable menu option. i.e. buzzer.

Scroll le and right in alpha and numeric

keypad screens.

To acknowledge and save sensor calibration.

Prompt to conrm “Are you sure?” message

when performing certain functions. i.e. reset

to factory and clear data log menus.

Digital input control conguration from

Sensor Setup Menu.

table 4.1

Conguring the 5X00

YSI 5X00

- A “Check probe” error message during calibration means that the sensor is

unable to calibrate within the 5X00’s specications. is may indicate improper

sensor wiring (page 49), 5X00 location (page 27), sensor location or (page

34), the need to service the sensor, or a failed sensor.

- Calibration of temperature sensors is not required and is not available.

- Energized alarm relays for all systems de-energize when a front panel key

is pressed to enter the calibration menu. Alarm systems are not reset until

is pressed to return the instrument to the run screen.

Getting Ready to Calibrate

Calibrate DO sensor(s) by performing a one point calibration. Calibration can be

done to 100% Saturation (Sat) or mg/L. Calibrating to %Sat automatically calibrates

to mg/L and vice versa so it is only necessary to calibrate one or the other, not both.

For both ease and accuracy, YSI recommends calibrating in %Sat. Salinity com-

pensation for the mg/L readings is obtained from the user entered ppt value. is

value can be entered and modied in the DO sensor setup menu.

Figure 4.6 Figure 4.7

Conguring the 5X00

YSI 5X00

Note:

- AquaManager supports both communication methods.

Email Alarming

Email alarming can be congured 1 of 2 ways.

1. A 5X00 email is sent from the 5X00 serial to ethernet device - See Ethernet

starting on page 92 for additional information.

2. An AquaManager email is sent from the PC running the AquaManager

application. AquaManager Autopoller must be running. See Chapter 5

AquaManager - page 197 and AquaManager online help for additional

AquaManager email alarming information.

*Ethernet connection requires access to an SMTP server accessible by the local

network.

EMAIL ALARMING DISCLAIMER - ere are many factors that can aect deliv-

ery of an email in a timely fashion. Certain SMTP email servers are more reliable

than others. No email alarm message has guaranteed delivery. Use multiple email

addresses and email forwarding as safe guards. Mechanisms, such as spam lters

used by service providers, evolve constantly and can result in non-delivery of email

messages. Verify with the service provider and/or network administrator to conrm

that the 5X00 communication conguration ensures the most reliable delivery of

alarm emails.

Below is a 5X00 DO Alarm Low email sent from a serial to ethernet device. As

shown in the example, all of the alarm information is listed in the subject line. e

user-congured device name is ‘YSI Environmental’. e DO system does not have

a user-congured name; therefore, the default system name, ‘DO - 3’, is included

in the subject line.

From: myname@xxx-xxxx.com

Sent: Mon, May 11, 2010 10:24 am

To: myname@xxx-xxxx.com

CC: hot49@xxxx.com

Subject: 05/11/2010 10:23:29 AM YSI Environmental DO - 3 Alarm Low 77%Sat

Notes 5X00 alarm emails:

- 5X00 emails contain date, time, device name, system name, alarm condition,

and the sensor reading in the Subject line of the email. When instrument and

sensor names are not user congured, the email includes the serial number

and default system name, i.e. “DO - 3”.

Conguring the 5X00

Product specificaties

Merk:	YSI
Categorie:	Niet gecategoriseerd
Model:	MultiDO 5500D

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