Shimano FD-M8000-E Handleiding
Shimano
Fietsaccessoire
FD-M8000-E
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(English)
DM-FD0003-06
Dealer's Manual
ROAD MTB Trekking
City Touring/
Comfort Bike URBAN SPORT E-BIKE
Front derailleur
XTR
FD-M9000
FD-M9020
FD-M9025
DEORE XT
FD-M8000
FD-M8020
FD-M8025
DEORE
FD-M612
FD-M617
FD-M618
SLX
FD-M672
FD-M677
2
CONTENTS
IMPORTANT NOTICE 3
..............................................................................................
TO ENSURE SAFETY 4
...............................................................................................
LIST OF TOOLS TO BE USED 7
..................................................................................
INSTALLATION 9
.......................................................................................................
Installation of the front derailleur 9 ..............................................................................................................
Installation of the front derailleur (Front triple) 9
.......................................................................................
Installation of the front derailleur (Front double) 13
...................................................................................
ADJUSTMENT 23
......................................................................................................
Installing the cable and adjusting shifting operation (Front triple) 23
.......................................................
Installing the cable and adjusting shifting operation (Front double) 30
....................................................
MAINTENANCE 39 ....................................................................................................
Replacing the chain catcher 39
......................................................................................................................
Replacing rubber pad A 41 .............................................................................................................................
Replacing rubber pad B 43
.............................................................................................................................
Replacing the cover with tongue 44 ..............................................................................................................
3
IMPORTANT NOTICE
IMPORTANT NOTICE
•
This dealer’s manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer’s manuals.
If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead, contact your place of purchase or a local
bicycle dealer for their assistance.
•
Make sure to read all instruction manuals included with the product.
•
Do not disassemble or modify the product other than as stated in the information contained in this dealer’s manual.
•
All dealer’s manuals and instruction manuals can be viewed on-line on our website ( ). http://si.shimano.com
•
Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer.
For safety, be sure to read this dealer’s manual thoroughly before use, and follow it for correct use.
The following instructions must be observed at all times in order to prevent personal injury and physical damage to equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur if the product is used incorrectly.
DANGER
Failure to follow the instructions will result in death or serious injury.
WARNING
Failure to follow the instructions could result in death or serious injury.
CAUTION
Failure to follow the instructions could cause personal injury or physical damage to equipment and surroundings.
4
TO ENSURE SAFETY
TO ENSURE SAFETY
WARNING
•
Be sure to follow the instructions provided in the manuals when installing the product.
It is recommended to use genuine Shimano parts only. If parts such as bolts and nuts become loose or damaged, the bicycle may suddenly fall over,
which may cause serious injury.
In addition, if adjustments are not carried out correctly, problems may occur, and the bicycle may suddenly fall over, which may cause serious injury.
•
Be sure to wear safety glasses or goggles to protect your eyes while performing maintenance tasks such as replacing parts.
•
After reading the dealer’s manual thoroughly, keep it in a safe place for later reference.
Be sure to also inform users of the following:
•
Be careful not to let the hemming of your clothes get caught in the chain while riding. Otherwise you may fall off the bicycle.
NOTE
Be sure to also inform users of the following:
•
If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.
•
When the chain is in any of the positions shown in the illustration, the chain may come into contact with the front chainring or front derailleur and
generate noise. If noise is a problem, shift the chain onto the next largest rear sprocket or the one after if the chain is in the position shown in Figure
1. Shift the chain onto the next smallest sprocket or the one after if it is in the position shown in Figure 2.
Figure 1 Figure 2
Double
(For 10-speed)
Double
(For 11-speed) Triple
Front chainring
Rear sprocket
5
TO ENSURE SAFETY
For Installation to the Bicycle, and Maintenance:
•
A triple front derailleur cannot be used with a double crankset because the shifting points do not match. Similarly, a double front derailleur cannot be
used with a triple crankset.
•
For frames with suspension, the chainstay angle will vary depending on whether the bicycle is being ridden or not being ridden.
•
When the bicycle is not being ridden and the chain is positioned on the largest chainring and on the smallest sprocket, the chain guide outer plate of
the front derailleur may touch the chain.
•
Use an outer casing [OT-SP41] and a cable guide (SM-SP17/SP18) for smooth operation.
•
If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.
•
Products are not guaranteed against natural wear and deterioration from normal use and aging.
•
For maximum performance we highly recommend Shimano lubricants and maintenance products.
The actual product may differ from the illustration because this manual is intended mainly to explain the procedures for using
the product.
LIST OF TOOLS TO BE USED
7
LIST OF TOOLS TO BE USED
LIST OF TOOLS TO BE USED
The following tools are needed for installation, adjustment, and maintenance purposes.
Tool Tool
2 mm hexagon wrench 8 mm hexagon wrench
4 mm hexagon wrench Hexalobular[#10]
INSTALLATION
9
To be continued on next page
INSTALLATION
Installation of the front derailleur
INSTALLATION
Installation of the front derailleur
NOTE
When installing components to a carbon frame/handlebar, check the tightening torque recommended by the carbon frame or component
manufacturer to avoid carbon material damage due to excessive tightening or insufficient component holding force resulting from insufficient
tightening torque.
Installation on rear suspension types
TECH TIPS
Bicycles with rear suspensions may be
positioned differently when a rider is off the
bicycle and on the bicycle. By referring to the
illustration, perform installation and SIS
adjustment while seated on the bicycle.
Installation of the front derailleur (Front triple)
Band type (FD-M9000/M8000/M672/M612)
Side swing
1
(A)
(z)
Temporarily attach the clamp bolt.
(z)
4 mm hexagon wrench
(A)
Clamp bolt
10
INSTALLATION
Installation of the front derailleur (Front triple)
2
[A-B]
(B)
(A)
Align the flat portion of the chain guide
outer plate in parallel with the flat
surface of the largest chainring.
Make sure that distance from the [A-B]
tip of the teeth of the largest chainring
is 1 to 3 mm.
[A-B]
1 - 3 mm
(A)
Chain guide outer plate
(B)
Largest chainring
TECH TIPS
•
Check by holding a hexagon wrench
against the flat surface of the largest
chainring as shown in the illustration.
•
When performing a readjustment etc.,
without a pro-set alignment block, align
the flat surface of the largest chainring
using the low adjustment bolt.
H L
Low adjustment bolt
2 mm hexagon wrench
3
When adjustment is complete, tighten the clamp bolt. Tightening torque
5 - 7 N·m
11
INSTALLATION
Installation of the front derailleur (Front triple)
Direct mount type (FD-M9000/M8000/M672/M612)
Side swing
1
(z)
Temporarily attach the front derailleur
to the frame.
(z)
4 mm hexagon wrench
2
[A-B]
(B)
(A)
Align the flat portion of the chain guide
outer plate in parallel with the flat
surface of the largest chainring.
Make sure that distance from the [A-B]
tip of the teeth of the largest chainring
is 1 to 3 mm.
[A-B]
1 - 3 mm
(A)
Chain guide outer plate
(B)
Largest chainring
TECH TIPS
When performing a readjustment etc.,
without a pro-set alignment block, align the
flat surface of the largest chainring using the
low adjustment bolt.
H L
Low adjustment bolt
2 mm hexagon wrench
3
When adjustment is complete, secure the front derailleur to the frame. Tightening torque
5 - 7 N·m
12
INSTALLATION
Installation of the front derailleur (Front triple)
Type E (FD-M9000/M8000/M672/M612)
Side swing
1
(A)(B) (C)
Install the front derailleur with bottom
bracket mount fixing bolts.
(A)
Bottom bracket mount fixing bolt
(B)
Bottom bracket mount
(C)
Bracket
NOTE
Shimano does not provide the bottom bracket
mount fixing bolts.
TECH TIPS
Some models support up to 42T.
Fixing position
(z)
Largest chainring
(z)
40T
2
[A-B]
(B)
(A)
Align the flat portion of the chain guide
outer plate in parallel with the flat
surface of the largest chainring.
Make sure that distance from the [A-B]
tip of the teeth of the largest chainring
is 1 to 3 mm after installing the front
chainwheel.
If the clearance does not fall within the
range, adjust the fixing position with the
elongated hole and fix the fixing bolt
again.
[A-B]
1 - 3 mm
(A)
Chain guide outer plate
(B)
Largest chainring
TECH TIPS
When performing a readjustment etc.,
without a pro-set alignment block, align the
flat surface of the largest chainring using the
low adjustment bolt.
H L
Low adjustment bolt
2 mm hexagon wrench
13
INSTALLATION
Installation of the front derailleur (Front double)
Installation of the front derailleur (Front double)
Band type (FD-M9020/M8020/M617/M677)
Side swing
1
(A)
(z)
Temporarily attach the clamp bolt.
(z)
4 mm hexagon wrench
(A)
Clamp bolt
2
H L
[B-C]
(C)
(B)
(A)
(z)
Adjust the low adjustment bolt and align
the flat portion of the chain guide outer
plate parallel to the flat surface of the
largest chainring.
Make sure that distance from the [B-C]
tip of the teeth of the largest chainring
is 1 to 3 mm.
[B-C]
1 - 3 mm
(z)
2 mm hexagon wrench
(A)
Low adjustment bolt
(B)
Chain guide outer plate
(C)
Largest chainring
NOTE
Make sure not to position the chain guide as
shown in the illustration.
3
When adjustment is complete, tighten the clamp bolt. Tightening torque
5 - 7 N·m
14
To be continued on next page
INSTALLATION
Installation of the front derailleur (Front double)
Band type (FD-M9025/M8025/M618)
Top swing/Down swing
1
(A)
(z)
Temporarily attach the clamp bolt.
(z)
4 mm hexagon wrench
(A)
Clamp bolt
15
INSTALLATION
Installation of the front derailleur (Front double)
2
Adjust the low adjustment bolt and align the flat portion of the chain guide outer plate
parallel to the flat surface of the largest chainring.
Make sure that distance from the tip of the teeth of the largest chainring is 1 to 3 mm.[B-C]
[B-C]
1 - 3 mm
(x)
Top swing
(y)
Down swing
(z)
2 mm hexagon wrench
(A)
Low adjustment bolt
(B)
Chain guide outer plate
(C)
Largest chainring
NOTE
Make sure not to position the chain guide as
shown in the illustration.
TECH TIPS
Check by holding a hexagon wrench against
the flat surface of the largest chainring as
shown in the illustration.
H
LH
L
(B)
(C)
[B-C]
(z)
(A)
(A)
(z)
(y)(x)
3
When adjustment is complete, tighten the clamp bolt. Tightening torque
5 - 7 N·m
16
INSTALLATION
Installation of the front derailleur (Front double)
Direct mount type (FD-M9020/M8020/M617/M677)
Side swing
1
(z)
(y)
Temporarily attach the front derailleur
to the frame.
(y)
Installation height
(z)
4 mm hexagon wrench
NOTE
Compatible chainrings vary depending on the
installation height. Be sure to check the
dimensions of the frame.
Installation height Largest compatible
chainring
155.5 mm 34T - 36T
159.5 mm 36T - 38T
2
H L
[A-B]
(B)
(A)
(z)
Adjust the low adjustment bolt and align
the flat portion of the chain guide outer
plate parallel to the flat surface of the
largest chainring.
Make sure that distance from the [A-B]
tip of the teeth of the largest chainring
is 1 to 3 mm.
[A-B]
1 - 3 mm
(z)
2 mm hexagon wrench
(A)
Chain guide outer plate
(B)
Largest chainring
NOTE
Make sure not to position the chain guide as
shown in the illustration.
3
When adjustment is complete, secure the front derailleur to the frame. Tightening torque
5 - 7 N·m
17
INSTALLATION
Installation of the front derailleur (Front double)
Direct mount type (FD-M9025/M8025/M618)
Down swing
1
(z)
(y)
Temporarily attach the front derailleur
to the frame.
(y)
Installation height
(z)
4 mm hexagon wrench
NOTE
Compatible chainrings vary depending on the
installation height. Be sure to check the
dimensions of the frame.
Installation height Largest compatible
chainring
155.5 mm 34T - 36T
159.5 mm 36T - 38T
2
H
L
[A-B]
(B)
(A)
(z)
Adjust the low adjustment bolt and align
the flat portion of the chain guide outer
plate parallel to the flat surface of the
largest chainring.
Make sure that distance from the [A-B]
tip of the teeth of the largest chainring
is 1 to 3 mm.
[A-B]
1 - 3 mm
(z)
2 mm hexagon wrench
(A)
Chain guide outer plate
(B)
Largest chainring
NOTE
Make sure not to position the chain guide as
shown in the illustration.
3
When adjustment is complete, secure the front derailleur to the frame. Tightening torque
5 - 7 N·m
18
To be continued on next page
INSTALLATION
Installation of the front derailleur (Front double)
Type E (FD-M9020/M8020/M617/M677)
Side swing
1
(A)(B) (C)
Secure with bottom bracket mount
fixing bolts.
Fixing position varies depending on the
number of gear teeth used.
Refer to the illustration for fixing
position.
(A)
Bottom bracket mount fixing bolt
(B)
Bottom bracket mount
(C)
Bracket
NOTE
Shimano does not provide the bottom bracket
mount fixing bolts.
Fixing position
(x)
(y)
(z)
Largest chainring
(x)
38T
(y)
36T
(z)
34T
19
INSTALLATION
Installation of the front derailleur (Front double)
2
H L
(A)
(B)
[A-B]
(z)
Adjust the low adjustment bolt and align
the flat portion of the chain guide outer
plate parallel to the flat surface of the
largest chainring.
Make sure that distance from the [A-B]
tip of the teeth of the largest chainring
is 1 to 3 mm after installing the front
chainwheel.
If the clearance does not fall within the
range, adjust the fixing position with the
elongated hole and fix the fixing bolt
again.
[A-B]
1 - 3 mm
(z)
2 mm hexagon wrench
(A)
Chain guide outer plate
(B)
Largest chainring
NOTE
Make sure not to position the chain guide as
shown in the illustration.
20
To be continued on next page
INSTALLATION
Installation of the front derailleur (Front double)
Type E (FD-M9025/M8025/M618)
Top swing
1
(A)(B)
(C)
Secure with bottom bracket mount
fixing bolts.
Fixing position varies depending on the
number of gear teeth used.
Refer to the illustration for fixing
position.
(A)
Bottom bracket mount fixing bolt
(B)
Bottom bracket mount
(C)
Bracket
NOTE
Shimano does not provide the bottom bracket
mount fixing bolts.
Fixing position
(x)
(y)
(z)
Double: Largest chainring
(x)
38T
(y)
36T
(z)
34T
21
INSTALLATION
Installation of the front derailleur (Front double)
2
Adjust the low adjustment bolt and align the flat portion of the chain guide outer plate
parallel to the flat surface of the largest chainring.
Make sure that distance from the tip of the teeth of the largest chainring is 1 to 3 mm [A-B]
after installing the front chainwheel.
If the clearance does not fall within the range, adjust the fixing position with the elongated
hole and fix the fixing bolt again.
[A-B]
1 - 3 mm
(z)
2 mm hexagon wrench
(A)
Chain guide outer plate
(B)
Largest chainring
NOTE
Make sure not to position the chain guide as
shown in the illustration.
H
L
(A)
(B)
[A-B]
(z)
ADJUSTMENT
23
To be continued on next page
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front triple)
ADJUSTMENT
Adjustment procedures differ depending on whether the bicycle features front triples or front doubles.
Before making adjustments, check the specifications of the bicycle.
Installing the cable and adjusting shifting operation (Front triple)
Position adjustment of the low side
1
(A)
Remove the Pro-Set alignment block.
(A)
Pro-Set alignment block
2
Adjust the chain position to the smallest chainring and the largest sprocket as shown in the
illustration.
(w)
Low
(x)
Middle
(y)
Top
(z)
Cable index point
(A)
Smallest chainring
(B)
Largest sprocket
(A)
(B)
(w)
(z)
(x) (y)
24
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front triple)
3
H
LAB
AB
H L
H
L
AB
A
B
(A)
(z)
(z)
(z)
(A)
(A)
(B)
(C)
[B-C]
(w)
(x)
(y)
Adjust the position of the chain guide
with the low adjustment bolt.
Adjust the clearance between the [B-C]
chain guide inner plate and the chain to
be 0 to 0.5 mm.
[B-C]
0 - 0.5 mm
(w)
Top swing
(x)
Down swing
(y)
Side swing
(z)
2 mm hexagon wrench
(A)
Low adjustment bolt
(B)
Chain guide inner plate
(C)
Chain
25
To be continued on next page
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front triple)
Securing the cable
Side swing (FD-M9000/M8000/M672/M612)
1
(A) (C) (D)(B)
Adjust the shifting lever to the low
position.
Run the cable through the front
derailleur.
Run the inner cable along the cable
guide.
(A)
Inner cable
(B)
Cable guide
(C)
Sealed outer cap
(D)
Outer casing
NOTE
•
Replacing the cover with tongue is
recommended when replacing the inner
cable. Refer to "MAINTENANCE" for the
replacement method.
The cover with tongue is provided only
with FD-M9000.
Cover with tongue
•
Fuzz may be generated when the inner
cable is installed or when the coating is
damaged during use, but this will not
affect its functions.
•
If the outer casing moves to a large degree,
such as in bicycles with suspension, it is
recommended that you use an aluminum
type sealed outer cap.
Sealed outer cap Sealed outer cap
(aluminum type)
2
(A)
Pass the inner cable through along the
cable-fixing groove on the top of the
fixing bolt.
(A)
Cable-fixing groove
NOTE
Be sure to run the inner cable along the
cable-fixing groove as shown in the
illustration.
26
To be continued on next page
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front triple)
3
Fix the inner cable with a cable-fixing
bolt.
Tightening torque
6 - 7 N·m
Adjustment of the cable tension
1
Adjust the chain position to the middle chainring and the largest sprocket as shown in the
illustration.
(w)
Low
(x)
Middle
(y)
Top
(z)
Cable index point
(A)
Middle chainring
(B)
Largest sprocket
NOTE
Adjust the lever after operating it from top to
middle, not low to middle.
(A)
(B)
(y)(x)
(z)
(w)
27
To be continued on next page
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front triple)
2
A
A
B
B
(B)
(C)
(A)
[B-C]
Adjust the position with the cable
adjuster.
Adjust the clearance between the [B-C]
chain guide inner plate and the chain to
be 0 to 0.5 mm.
[B-C]
0 - 0.5 mm
(A)
Cable adjuster
(B)
Chain guide inner plate
(C)
Chain
TECH TIPS
After adjusting the position with the cable
adjuster, operate the lever once and check the
clearance again.
Top adjustment
1
Adjust the chain position to the largest chainring and the smallest sprocket as shown in the
illustration.
(w)
Low
(x)
Middle
(y)
Top
(z)
Cable index point
(A)
Largest chainring
(B)
Smallest sprocket
(A)
(B)
(w) (x) (y)
(z)
28
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front triple)
2
AB H L
H
LAB
H
L
AB
AB
(
B)
(C)
(A)
(A)
(A)
[B-C]
(z)
(z)
(z)
(w)
(x)
(y)
Adjust the position of the chain guide
with the top adjustment bolt.
Adjust the clearance between the [B-C]
chain guide outer plate and the chain to
be 0 to 0.5 mm.
[B-C]
0 - 0.5 mm
(w)
Top swing
(x)
Down swing
(y)
Side swing
(z)
2 mm hexagon wrench
(A)
Top adjustment bolt
(B)
Chain
(C)
Chain guide outer plate
29
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front triple)
Checking gear shifting and minor adjustments
After the cable is installed and adjusted, check the gear-shift by operating the shifting lever.
(This also applies if shifting becomes difficult during use.)
Use the table as a reference when adjusting the bolts. Turn the bolt by 1/8th turn for each adjustment.
If the chain falls to the crank side. Turn the top adjustment bolt clockwise.
If shifting is difficult from the middle chainring to the largest
chainring.
Tighten the cable. If this does not improve the situation, turn the
top adjustment bolt counterclockwise.
If shifting is difficult from the largest chainring to the middle
chainring. Loosen the cable.
If the chain falls to the bottom bracket side. Turn the low adjustment bolt clockwise.
If the middle chainring is skipped when shifting from the largest
chainring. Tighten the cable.
If shifting is difficult from the middle chainring to the smallest
chainring. Turn the low adjustment bolt counterclockwise.
30
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front double)
Installing the cable and adjusting shifting operation (Front double)
Note: Number of front chainring positions and lever position
The procedure for operating the shifting lever is as follows.
For double front chainrings
(A) (B)
(v)
(w)
(x) (y) (z)
Use the low and middle positions of the
shifter. The top position is not used.
(v)
Front chainring position
(w)
Shifting lever position
(x)
Low
(y)
Middle
(z)
Top
(A)
Smallest chainring
(B)
Largest chainring
Note: Using the mode converter
A
B
(x)
(y) (z)
(x)
Converter in detail
(y)
Old
(z)
New
TECH TIPS
Mode converter positions on the shifting lever
A
31
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front double)
Position adjustment of the low side
1
Adjust the chain position to the smallest chainring and the largest sprocket as shown in the
illustration.
(x)
Low
(y)
Top
(z)
Cable index point
(A)
Smallest chainring
(B)
Largest sprocket
(A)
(B)
(x)
(z)
(y)
2
H
LAB
AB
H L
H
L
AB
AB
(A)
(z)
(z)
(z)
(A)
(A)
(B)
(C)
[B-C]
(w)
(x)
(y)
Adjust the position of the chain guide
with the low adjustment bolt.
Adjust the clearance between the [B-C]
chain guide inner plate and the chain to
be 0 to 0.5 mm.
[B-C]
0 - 0.5 mm
(w)
Top swing
(x)
Down swing
(y)
Side swing
(z)
2 mm hexagon wrench
(A)
Low adjustment bolt
(B)
Chain guide inner plate
(C)
Chain
32
To be continued on next page
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front double)
Securing the cable
Side swing (FD-M9020/M8020/M617/M677)
1
(A) (C) (D)(B)
Adjust the shifting lever to the low
position.
Run the cable through the front
derailleur.
Run the inner cable along the cable
guide.
(A)
Inner cable
(B)
Cable guide
(C)
Sealed outer cap
(D)
Outer casing
NOTE
•
Replacing the cover with tongue is
recommended when replacing the inner
cable. Refer to "MAINTENANCE" for the
replacement method.
The cover with tongue is provided only
with FD-M9020.
Cover with tongue
•
Fuzz may be generated when the inner
cable is installed or when the coating is
damaged during use, but this will not
affect its functions.
•
If the outer casing moves to a large degree,
such as in bicycles with suspension, it is
recommended that you use an aluminum
type sealed outer cap.
Sealed outer cap Sealed outer cap
(aluminum type)
2
(A)
Pass the inner cable through along the
cable-fixing groove on the top of the
fixing bolt.
(A)
Cable-fixing groove
NOTE
Be sure to run the inner cable along the
cable-fixing groove as shown in the
illustration.
33
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front double)
3
Fix the inner cable with a cable-fixing
bolt.
Tightening torque
6 - 7 N·m
Top swing (FD-M9025/M8025/M618)
Common to E Type and band type
(A)
Use a hexagon wrench to tighten the
wire mounting bolt.
(A)
4 mm hexagon wrench
Tightening torque
6 - 7 N·m
Down swing (FD-M9025/M8025/M618)
Band type
(A) (A)
(y) (z)
For down-pull types:
Pass the inner cable through the cable
guide.
For top-pull types:
Pass the inner cable through the wire
mounting bolt.
A cable guide is not used.
(y)
Down pull
(z)
Top pull
(A)
4 mm hexagon wrench
Tightening torque
6 - 7 N·m
NOTE
Run the cable through as shown in the
illustration.
34
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front double)
Direct mount type
(A)
(A)
(B)
(y) (z)
For down-pull types:
Pass the inner cable through the cable
guide.
For top-pull types:
Install the sealed outer cap and pass the
inner cable through the wire mounting
bolt.
A cable guide is not used.
(y)
Down pull
(z)
Top pull
(A)
4 mm hexagon wrench
(B)
Sealed outer cap
Tightening torque
6 - 7 N·m
NOTE
•
Replacing the cover with tongue is
recommended when replacing the inner
cable. Refer to "MAINTENANCE" for the
replacement method.
The cover with tongue is provided only
with FD-M9025.
Cover with tongue
•
Fuzz may be generated when the inner
cable is installed or when the coating is
damaged during use, but this will not
affect its functions.
•
If the outer casing moves to a large degree,
such as in bicycles with suspension, it is
recommended that you use an aluminum
type sealed outer cap.
Sealed outer cap Sealed outer cap
(aluminum type)
•
Run the cable through as shown in the
illustration.
35
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front double)
Adjustment of the cable tension
1
Adjust the chain position to the largest chainring and the largest sprocket as shown in the
illustration.
(x)
Low
(y)
Top
(z)
Cable index point
(A)
Largest chainring
(B)
Largest sprocket
(A)
(B)
(x) (y)
(z)
2
A
A
B
B
(B)
(C)
(A)
[B-C]
Adjust the position with the cable
adjuster.
Adjust the clearance between the [B-C]
chain guide inner plate and the chain to
be 0 to 0.5 mm.
[B-C]
0 - 0.5 mm
(A)
Cable adjuster
(B)
Chain guide inner plate
(C)
Chain
TECH TIPS
After adjusting the position with the cable
adjuster, operate the lever once and check the
clearance again.
36
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front double)
Top adjustment
1
Adjust the chain position to the largest chainring and the smallest sprocket as shown in the
illustration.
(x)
Low
(y)
Top
(z)
Cable index point
(A)
Largest chainring
(B)
Smallest sprocket
(A)
(B)
(x) (y)
(z)
2
AB H L
H
LAB
H
L
AB
AB
(
B)
(C)
(A)
(A)
(A)
[B-C]
(z)
(z)
(z)
(w)
(x)
(y)
Adjust the position of the chain guide
with the top adjustment bolt.
Adjust the clearance between the [B-C]
chain guide outer plate and the chain to
be 0 to 0.5 mm.
[B-C]
0 - 0.5 mm
(w)
Top swing
(x)
Down swing
(y)
Side swing
(z)
2 mm hexagon wrench
(A)
Top adjustment bolt
(B)
Chain
(C)
Chain guide outer plate
37
ADJUSTMENT
Installing the cable and adjusting shifting operation (Front double)
Checking gear shifting and minor adjustments
After the cable is installed and adjusted, check the gear-shift by operating the shifting lever.
(This also applies if shifting becomes difficult during use.)
Use the table as a reference when adjusting the bolts. Turn the bolt by 1/8th turn for each adjustment.
If the chain falls to the crank side. Turn the top adjustment bolt clockwise.
If shifting is difficult from the smallest chainring to the largest
chainring.
Tighten the cable. If this does not improve the situation, turn the
top adjustment bolt counterclockwise.
If shifting is difficult from the largest chainring to the smallest
chainring. Loosen the cable.
If the chain falls to the bottom bracket side. Tighten the cable. If this does not improve the situation, turn the
low adjustment bolt clockwise.
MAINTENANCE
39
To be continued on next page
MAINTENANCE
Replacing the chain catcher
MAINTENANCE
Replacing the chain catcher
Depending on the specifications, there are also models without a chain catcher.
Removal
(A)
(B)
Remove the fixing bolt.
(A)
Hexalobular[#10]
(B)
Fixing bolt
Installation
1
(A)
(B)
(C)
Temporarily attach the chain catcher to
the chain guide.
(A)
Chain guide
(B)
Chain catcher
(C)
Arm of the chain catcher
40
MAINTENANCE
Replacing the chain catcher
2
(A)
Securely attach the arm of the chain
catcher as shown in the illustration.
(A)
Arm of the chain catcher
NOTE
•
The shape of the chain catcher may differ
depending on the model.
Be sure to use a compatible chain catcher.
•
In the case of a chain catcher such as shown
in the illustration, take notice of the
protrusion positions while carrying out
replacement.
Protrusion
3
(A)
(B)
(C)
Fix the chain catcher to the chain guide
inner plate.
(A)
Hexalobular[#10]
(B)
Fixing bolt
(C)
Chain guide inner plate
Tightening torque
1 - 2 N·m
41
MAINTENANCE
Replacing rubber pad A
Replacing rubber pad A
Depending on the specifications, there are also models without rubber pad A.
Removal
1
(A)
Remove rubber pad A.
Insert a small slotted screwdriver into the
gap as shown in the illustration.
(A)
Rubber pad A
2
Lift upward to remove it. NOTE
•
When removing rubber pad A, do not
apply excessive force. It may cause damage
to the chain guide or unexpected injuries.
•
Do not reuse rubber pads that have been
removed. The rubber pad may become
loose easily due to deformation etc.
42
MAINTENANCE
Replacing rubber pad A
Installation
1
(A)
(B)
Install rubber pad A.
Fit the elongated hole to the arm of
rubber pad A.
Push in the arm of rubber pad A all the
way.
(A)
Arm of rubber pad A
(B)
Elongated hole
2
Align the protrusion of rubber pad A
with the chain guide hole.
Lightly push in rubber pad A with an
8 mm hexagon wrench.
Firmly insert rubber pad A.
43
MAINTENANCE
Replacing rubber pad B
Replacing rubber pad B
Removal
(A)
Peel back rubber pad B from the reverse
side of the chain guide and remove it.
(A)
Rubber pad B
Installation
(A)
Align the rubber pad B mounting hole of
the chain guide with the protrusion of
rubber pad B.
Push in the protrusion from the reverse
side of rubber pad B.
Make sure that the protrusion of rubber
pad B is securely fitted on the chain
guide.
(A)
Rubber pad B mounting hole
44
MAINTENANCE
Replacing the cover with tongue
Replacing the cover with tongue
Removal
(A)
Push the cover with tongue in the
direction of the arrow, and then remove
it from the bracket.
(A)
Cover with tongue
Installation
Insert the new cover with tongue into the bracket, and then push it in until the burred
section springs out.
(A)
Bracket
(B)
Burred section
(A)
(B)
Please note: specifications are subject to change for improvement without notice. (English)
©
Jun. 2017 by Shimano Inc. ITP
Product specificaties
Merk: | Shimano |
Categorie: | Fietsaccessoire |
Model: | FD-M8000-E |
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