Coxreels 1175-6-200-E Handleiding


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INSTALLATION AND MAINTENANCE MANUAL FORM #PM- -E 004 REV E 09/13
Page of 1 5
For assembly drawings, parts lists, or specific repair instructions, refer to web site at www.coxreels.com or consult factory.
Coxreels, Inc., 5865 S. Ash Ave., Tempe, Arizona, USA, 85283 Tel: 1-800 269 7335- -
MOTORIZED HOSE/CABLE REELS:
SERIES: 1125, 1125WC, 1175, 1185, 1195, 1275, 1600
SERIES: 1125, 1125WC, 1175 SERIES: 1600 SERIES: 1275-6, 1185, 1195
COXREELS
The technical data and images which appear in this manual are for informational purposes only. NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, ARE CREATED BY THE DESCRIPTIONS AND DEPICTIONS OF THE PRODUCTS SHOWN IN THIS MANUAL. COXREELS makes no warranty (and
assumes no liability) as to function of equipment or operation of systems built according to customer design or of the ability of any of its products to interface, operate with any portions of or function
customer systems not provided by COXREELS.
COXREELS agrees to repair or exchange the goods sold hereunder necessitated by reason of defective workmanship and material discovered and reported COXREELS within two years after shipment to
of such goods to Buyer.
Except where the nature of the defect is such that it is appropriate, in COXREELSjudgment, to effect repairs on site, COXREELS’ obligation hereunder to remedy defects shall be limited to repairing or
replacing (at COXREELS option) FOB point of original shipment, any part returned to COXREELS at the risk and cost of Buyer. Defective parts replaced shall become the property of COXREELS.
COXREELS shall only be obligated to make such repair or replacement if the goods have been used by Buyer only in service recommended. COXREELS is not responsible for defects which arise from
improper installation, neglect, improper use of or from normal wear and tear.
COXREELS obligation shall be limited by the manufacturer’s warranty (and is not further warranted by COXREELS) for all parts procured from others according to published data, specifications or
performance information not designed by COXREELS.
COXREELS further agrees to replace or at COXREELS’ option to provide a refund of the sales price of any goods that do not conform to applicable specifications or which differ from that agreed to be
supplied which non conformity is discovered and forthwith reported to COXREELS within 30 days after shipment to the Buyer. COXREELS’ obligation to replace or refund the purchase price for non- -
conforming goods shall arise once Buyer returns such goods FOB point of original shipment by COXREELS at the risk and cost of Buyer. Goods replaced by COXREELS shall become property of
COXREELS.
COXREELS liability on any claim, whether in contract, tort (including negligence), or otherwise, for any loss or damage arising out of, connected with, or resulting from the manufacture, sale, delivery,
resale, repair, replacement or use of any products or services shall in no case exceed the price paid for the product or services or any part thereof which give rise to the claim. In no event shall
COXREELS be liable for consequential, special, incidental or other damages, nor shall COXREELS be liable in respect of person y or damage to property not the subject matter hereof unless al injur
attributable to gross misconduct of COXREELS, which shall mean an act or omission by COXREELS demonstrating reckless disregard of the foreseeable consequences thereof.
COXREELS is not responsible for incorrect choice of models or where products are used in excess of their rated and recommended capacities and design functions or under abnormal conditions.
COXREELS assumes no liability for loss of time, damage or injuries to property or persons resulting from the use of COXREELS products. Buyer shall hold COXREELS harmless from all liability, claims,
suits and expenses in connection with loss or damage resulting from operation of products or utilization of services, respect hall defend any suit or action which might arise there ively, of COXREELS and s
from in Buyer’s name provided that COXREELS shall have the right to elect to defend any such suit or action for the account of Buyer. The foregoing shall be the exclusive remedies of the Buyer and a ll
persons and entitles claiming through the Buyer.
WARNING – APPLICATION
THE PRODUCTS IN THIS INSTALLATION AND MAINTENANCE MANUAL HAVE BEEN TESTED UNDER CONTROLLED LABORAROTY CONDITIONS TO MEET SPECIFIC TEST
CRITERIA. THESE TESTS ARE NOT INTENDED TO REFLECT THE PERFORMANCE OF THE PRODUCTS OR ANY OTHER MATERIAL IN ANY SPECIFIC APPLICATION, BUT ARE
INTENDED TO PROVIDE THE USER WITHY APPLICATION GUIDELINES. THE PRODUCTS ARE INTENDED FOR USE BY KNOWLEDGEABLE PERSONS HAVING THE TECHNICAL
SKILL NECESSARY TO EVALUATE THEIR SUITABILITY FOR SPECIFIC APPLICATIONS.
WARNING – USER RESPONSIBILITY
THE USER, THROUGH ITS OWN ANALYSIS AND TESTING, IS SOLELY RESPONSIBLE FOR MAKING THE FINAL SELECTION OF THE SYSTEM AND COMPONENTS AND
ASSURING THAT ALL PERFORMANCE, ENDURANCE, MAINTENANCE, SAFETY AND WARNING REQUIREMENTS OF THE APPLICATION ARE MET.
TO THE EXTENT THAT COXREELS PROVIDE COMPONENT OR SYSTEM OPTIONS BASED UPON DATA OR SPECIFICATIONS PROVIDED BY THE USER, THE USER IS
RESPONSIBLE FOR DETERMINING THAT SUCH DATA AND SPECIFICATIONS ARE SUITABLE AND SUFFICIENT FOR ALL APPLICATIONS AND REASONABLY FORESEEABLE
USES OF THE COMPONENTS OR SYSTEM.
WARNING – SAFETY
READ ALL SAFETY INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE, OR MAINTAIN THIS PRODUCT. ONLY QUALIFIED PERSONNEL SHOULD
UNDERTAKE THE INSTALLATION AND COMMISSIONING OF THIS PRODUCT. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR
PROPERTY DAMAGE.
FAILURE TO FOLLOW RECOMMENDED APPLICATION INFORMATION AND RECOMMENDED PROCEDURES FOR SELECTION, INSTALLATION, CARE, MAINTENANCE AND
STORAGE OF REEL ASSEMBLY, SWIVEL, HOSE, COUPLINGS OR HOSE ASSEMBLIES MAY RESULT IN FAILURE TO PERFORM PROPERLY AND MAY RESULT IN DAMAGE
TO PROPERTY AND SERIOUS BODILY INJURY.
FOLLOW GOOD MAINTENANCE PRACTICES ESTABLISH A PROGRAM OF INSPECTION, TESTING AND REPLACEMENT OF REEL COMPONENTS FROM FACTORS INCLUDING:
o SEVERITY OF APPLICATION , AND PAST PERFORMANCE OF REEL COMPONENTS, FREQUENCY OF EQUIPMENT USE
ONLY PROPERLY TRAINED PERSONS SHOULD INSPECT, TEST OR SERVICE REEL AND HOSE/CABLE ASSEMBLIES. PERIODIC UPDATING OF TRAINING IS RECOMMENDED.
DOCUMENT MAINTENANCE, INSPECTIONS AND TESTING.
PROP 65 WARNING: Handling of brass material on this product exposes you to lead, a chemical known to the State of California to cause birth defects or other reproductive harm.
WASH HANDS AFTER USE
NOTE: All designs, specifications, and dimensional data contained in this publication are subject to change without notice.
INSTALLATION AND MAINTENANCE MANUAL FORM #PM- E 0 004 REV 9/13
Page of 2 5
For assembly drawings, parts lists, or specific repair instructions, refer to web site at www.coxreels.com or consult factory.
Coxreels, Inc., 5865 S. Ash Ave., Tempe, Arizona, USA, 85283 Tel: 1-800 269 7335- -
PRESSURE WARNINGS
This equipment should be properly installed before use in accordance
with local codes and ordinances.
The pressure from the hose reel should be disconnected from the
hose reel before any service functions are performed.
This hose reel must not be used for pressure greater that the rating
listed in the COXREELS catalog / website www.coxreels.com .
OPERATIONAL WARNINGS
Exercise care when handling the hose reel during normal operation.
Do not use hose different from that for which the reel is intended.
Changes in diameter, weight per foot, length of hose or flexibility
(Minimum Bend Radius) will affect the operation of the reel.
Mounting hardware and fasteners should be installed to maintain
tightness under vibration and checked periodically to ensure
tightness.
Overhead installation mountings should be such that the reel is not
supported by bolts in tension. A safety chain, cable, enclosure or
netting is strongly recommended to minimize damage and/or possible
injury in the event of a mounting failure.
MAINTENANCE WARNINGS
Modification of the equipment may cause excessive wear and will
void the warranty. Contact COXREELS regarding changes or
modifications of equipment which could affect reliability or safety.
SPECIFICATIONS & LISTINGS
The identified Series of Hose Reel products within this manual are
not certified or listed by any independent certifying or regulatory body.
This series of hose reels is intended for industrial use and are
provided with permanent mounting means.
PRESSURE & TEMPERATURE RATING
All reels covered in this manual with or without hose have specific
P.S.I. ratings. (Please refer to the COXREELS catalog, website or
contact Customer Service for Reel specific data). Reels should not
be used at pressures greater that the rating of the hose.
Multipurpose hose is installed with tube compounded for maximum oil
resistance. Hose can be used for air, water, oil and many other
chemical applications.
Operational temperature ranges vary across the wide range of hose
options. (Please refer to the COXREELS catalog, website or contact
Customer Service for hose specific data). Hose reels should not be
used at temperatures below or above the rating of the hose.
The operational rating of a reel not equipped with hose is determined
by the capacity of the installed hose. The pressure rating of the reel
without hose must not be greater than the than the operational
capacity of a reel. (Please refer to the COXREELS catalog, website
or contact Customer Service for reel/hose specific data). Variations
in the OD of higher rated hose will affect the operational capacity of
t he reel.
LABELS & MARKINGS
Hose Reels with and without hose
The marking of the hose reel provide with or without hose includes
the following
o The label on the frame includes the COXREELS name
and Logo, the product catalog number, the individual
product serial number, PSI rating and what type and
length of hose intended for use on the reel.
o The maximum pressure rating for every hose reel
supplied without house is marked on the COXREELS
Identification Label. In absence of this information, refer
to website, catalog, or customer service. Actual rating is
determined by the installed hose and is not to exceed the
indicated maximum rating. The pressure operational
rating of the hose installed on reels provided without hose
must be marked on the label upon installation.
PERSONAL SAFETY
Ensure reel has been properly installed before connecting supply line.
Before connecting to reel, be certain supply line does not exceed
rated pressure of the hose reel or amperage rating on cable reel.
Thoroughly review the “Hose Installation” instructions to properly
install hose.
Perform “Operational Check” per instructions to ensure reel is
operating properly.
If a leak should occur after applying pressure to the reel, immediately
discontinue supply line pressure.
Be aware of other persons and machinery in work area
Do not wear loose fitting clothing when using reel
Routinely check for loose, frayed, or broken wires before operating.
WARNING: Prevent static sparking. When working around flammables, ensure
that the hose reel, hose, and equipment are properly grounded.
SAFETY
INSTALLATION AND MAINTENANCE MANUAL FORM #PM- E 0 004 REV 9/13
Page of 3 5
For assembly drawings, parts lists, or specific repair instructions, refer to web site at www.coxreels.com or consult factory.
Coxreels, Inc., 5865 S. Ash Ave., Tempe, Arizona, USA, 85283 Tel: 1-800 269 7335- -
INSTALLATION
WARNING: READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE, OR MAINTAIN THIS PRODUCT. ONLY QUALIFIED
PERSONNEL SHOULD UNDERTAKE THE INSTALLATION AND COMMISSIONING OF THIS PRODUCT. FAILURE TO COMPLY WITH INSTRUCTIONS COULD
RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE.
WARNING: REEL SHOULD NOT BE INSTALLED ABOVE 15 FEET MAXIMUM FROM THE FLOOR.
MOUNTING OF REEL
Overhead installation mountings should be such that the reel is not
supported by bolts in tension. A safety chain, cable, enclosure or
netting is strongly recommended to minimize damage and/or possible
injury in the event of a mounting failure.
To mount reel to a solid structure use 7/16” or M12 bolts, washers,
and nuts. Masonry bolts may be used depending on mounting
application. Mounting hardware is NOT provided. Mounting patterns
will vary depending on model.
Fit mounting hardware to ceiling/wall/floor so reel can be fastened
into position. Fit reel and tighten all hardware securely.
INSTALLATION OF INLET HOSE
Apply thread sealant to inlet hose and connect to the swivel joint on
reel.
CAUTION: IT IS IMPORTANT TO USE A “FLEXIBLE” INLET HOSE.
DO NOT USE SOLID PIPING OR RESTRAIN INLET HOSE AS TO
CAUSE ANY SIDE FORCE ON SWIVEL JOINT. THE WARRANTY IS
VOID IF NOT PROPERLY INSTALLED.
Install inlet hose into swivel assembly by hand tightening, followed by
½ turn with wrench. DO NOT over tighten as it may damage swivel.
Flush some product through the system before connecting inlet hose
to the source. Connect end to supply source.
INSTALLATION OF OUTLET HOSE
NOTE: Before proceeding, ensure that you are installing the proper size, length
and type of hose that the reel is rated for. Consult factory if unsure of rating.
Securely install hose reel prior to installing outlet hose.
Apply thread sealant to male hose fitting and insert into the drum
opening. Note: It is recommended that a swivel type connector be
used to ease installation of outlet hose.
Thread male hose fitting into outlet riser(s). Refer to figure 1.0 for
single and figure 2.0 for double outlets. Note: Outlet riser is
removable on 1195 series.
Using a wrench, firmly hold on to riser fitting while tightening hose
connector.
CAUTION: FULLY EXTEND AND CHARGE HOSE BEFORE
INITIALLY WINDING ON TO REEL. THIS PREVENTS FLATTENING
OF HOSE AND EXCESSIVE PRESSURE ON DRUM WHEN HOSE IS
FULLY CHARGED DURING OPERATION.
Wind hose on to re operator should hand guide the hose on to reel el;
to achieve maximum capacity.
Flush fluid through system. Inspect hose, connections, and swivel for
leaks.
INSTALLATION OF CABLE (1125WC SERIES)
NOTE: Before proceeding, ensure that you are installing the proper size,
length and type of hose that the reel is rated for. Consult factory if
unsure of rating.
CAUTION: ENSURE THAT THE CABLE CONNECTOR IS SECURELY
CRIMPED, SOLDERED, OR CLAMPED TO CABLE.
3 Place connector over stud (fig .0) and install brass nut (supplied).
Using a wrench, firmly hold onto the nut under the connector while
tightening the outer nut.
Connect the supply line in the same manner.
HOOK- UP ELECTRICAL MOTOR
CAUTION: REMOVE ALL ELECTRICAL POWER WHEN WIRING. DO
NOT HOT WIRE. OBSERVE ALL APPLICABLE NEC, OSHA, AND
LOCAL CODES.
Ensure motor location is conducive to mounting or operating requirements.
Field modifications are not recommended.
Ensure power supply and motor voltage ratings are compatible. Refer to
figures 4 5 6.0, .0, and .0 for wiring diagrams.
Install switch, solenoid, circuit breaker, etc. as required. Consult factory for
optional components.
Apply power, and inspect reel to determine proper operation.
FIGURE 1.0 FIGURE 2.0 FIGURE 3 .0


Product specificaties

Merk: Coxreels
Categorie: Niet gecategoriseerd
Model: 1175-6-200-E

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