Carrier 39S Handleiding

Carrier Niet gecategoriseerd 39S

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Pagina 1/29
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53390031-01 Printed in U.S.A. Form 39S-4SI Pg 1 9-22 Replaces: 39S-3SI
Installation, Start-Up and Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Unit Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 27
Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Unit Weight Calculation Procedure . . . . . . . . . . . . . 27
Shipping Bolt and Screw Removal
(39SHK Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Unit Suspension
(39SHC/SHF/SHK and 39SM Units) . . . . . . . . . . . 27
Floor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Vibration Isolators (Field Supplied) . . . . . . . . . . . . . 28
Discharge Air Arrangements (39SM Units) . . . . . . . 28
• MODULAR CONFIGURATIONS
• JOINING MODULAR SECTIONS
• 39SM UNIT SIZES 07-17 VERTICAL TO HORIZONTAL
CONVERSION
Service Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
External Vibration Isolators . . . . . . . . . . . . . . . . . . . 31
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Bottom Return Economizer Package (BREP) and
Horizontal Bottom Return Economizer Package
(HBREP) (39SR Unit) . . . . . . . . . . . . . . . . . . . . . . . 31
Motorized Outside Air Damper . . . . . . . . . . . . . . . . 34
Install Sheaves on Motor and Fan Shafts . . . . . . . . 35
• ALIGNMENT
Install V-Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Water and Steam Coil Piping Recommendations . 37
• GENERAL
• WATER COILS
• STEAM COILS
Coil Freeze-Up Protection . . . . . . . . . . . . . . . . . . . . 40
• WATER COILS
• STEAM COILS
• INNER DISTRIBUTING TUBE STEAM COILS
Refrigerant Piping, Direct-Expansion (DX) Coils . .41
• SUCTION PIPING
• EXPANSION VALVE PIPING
Heat Pump Bypass Kit . . . . . . . . . . . . . . . . . . . . . . . .42
Drain Pan Replacement . . . . . . . . . . . . . . . . . . . . . . .42
Coil Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Electric Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Motor Start/Stop Stations . . . . . . . . . . . . . . . . . . . . .48
VFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Reset VFD to Factory Settings . . . . . . . . . . . . . . . . .54
• TO RESET VFD PARAMETERS TO THE FACTORY
SETTINGS
• MODIFY VFD FACTORY SETTINGS
• CONSTANT CFM CONTROL OPTION
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Pre-Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
• BUILDING ENVELOPE
• HEATING FLUID TEMPERATURE
• TEMPERATURE CONTROLS
• OUTSIDE AIR AND FREEZE PROTECTION
• DAMPER OPERATION
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
• FILTERS
• FANS
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Fan Motor Replacement . . . . . . . . . . . . . . . . . . . . . .58
Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
• DETERGENT
Winter Shutdown (Chilled Water Coil Only) . . . . . .62
• ANTIFREEZE METHODS OF COIL PROTECTION
• AIR DRYING METHOD OF COIL PROTECTION (UNIT
AND COIL MUST BE LEVEL FOR THIS METHOD)
• PIPING
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
• FILTER SECTIONS
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
• MOTORS
• BEARINGS
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . .CL-1
39SH,SV,SM,SR 00-17
Indoor and Outdoor Air Handlers
2
SAFETY CONSIDERATIONS
Air-handling equipment is designed to provide safe and reliable
service when operated within design specifications. To avoid inju-
ry to personnel and damage to equipment or property when oper-
ating this equipment, use good judgment and follow safe practices
as outlined below.
INTRODUCTION
Unit Identification
The 39S units are identified by the 18-digit part number listed on
the serial plate. The part number describes all component, coil,
motor, drive, and control selections.
For further information on unit and component identification, con-
tact your Carrier representative for the AHUBuilder
® program.
Refer to the 39S Product Data catalog for more information on in-
dividual component sections. Refer to Tables 1-4 and Fig. 1-21 for
component data.
DANGER
Failure to follow these warnings may result in personal injury
or death.
NEVER enter an enclosed fan cabinet or reach into a unit
while the fan is running.
LOCK OPEN AND TAG the fan motor power disconnect
switch before working on a fan. Take fuses with you and note
removal on tag. Electric shock can cause personal injury or
death.
LOCK OPEN AND TAG the electric heat coil power discon-
nect switch before working on or near heaters.
WARNING
Failure to follow these warnings may result in personal injury
or equipment damage.
CHECK the assembly and component weights to be sure that
the rigging equipment can handle them safely. Note also, the
centers of gravity and any specific rigging instructions.
CHECK for adequate ventilation so that fumes will not mi-
grate through ductwork to occupied spaces when welding or
cutting inside air-handling unit cabinet or plenum.
WHEN STEAM CLEANING COILS be sure that the area is
clear of personnel.
DO NOT attempt to handle access covers and removable pan-
els on outdoor units when winds are strong or gusting until
you have sufficient help to control them. Make sure panels are
properly secured while repairs are being made to a unit.
DO NOT remove access panel fasteners until fan is
completely stopped. Pressure developed by a moving fan can
cause excessive force against the panel which can injure per-
sonnel.
DO NOT work on dampers until their operators are discon-
nected.
BE SURE that fans are properly grounded before working on
them.
CAUTION
Failure to follow these warnings may result in personal injury
or equipment damage.
SECURE drive sheaves with a rope or strap before working on
a fan to ensure that rotor cannot free-wheel.
DO NOT restore power to unit until all temporary walkways
inside components have been removed.
NEVER pressurize equipment in excess of specified test pres-
sures.
PROTECT adjacent flammable material when welding or
flame cutting. Use sheet metal or asbestos cloth to contain
sparks. Have a fire extinguisher at hand and ready for immedi-
ate use.
3
Table 1 — Physical Data — 39SHK/SHC/SHF Coil and Filter Data
39SH UNIT SIZE 00 01 02 03 04 05 06a
NOTE(S):
a. Only 39SHC, SHF.
07b
b. Only 39SHK.
09b13b17b
CHILLED WATER
Nominal Capacity at
400 fpm (cfm)
632 716 800 1224 1612 2000 2492 2916 3832 5500 7084
Face Area (sq ft) 1.58 1.79 2 3.06 4.03 5 6.23 7.29 9.58 13.75 17.71
Coil Connection Size
(in. OD sweat)
4-Row (Qty) 3/4 3/4 3/4 3/4 7/8 1-1/8 1-3/8 1-1/8 1-3/8 1-3/8 1-5/8 (2)
6-Row (Qty) 3/4 3/4 3/4 7/8 1-1/8 1-1/8 1-3/8 1-3/8 1-5/8 1-5/8 1-5/8 (2)
HOT WATER
Nominal Capacity at
400 fpm (cfm)
632 716 624 956 1612 2000 2220 2688 3544 5348 6640
Face Area (sq ft) 1.58 1.79 1.56 2.39 4.03 5 5.55 6.72 8.86 13.37 16.6
Coil Connection Size
(in. OD sweat)
1-Row 5/8 5/8 5/8 5/8 7/8 7/8 1-1/8 N/A N/A N/A N/A
2-Row (Qty) 7/8 7/8 7/8 7/8 7/8 1-1/8 — 1-1/8 1-3/8 1-3/8 1-5/8 (2)
4-Rowc (Qty)
c. 4 and 6 row hot water coils have the same face area as 4 and 6 row chilled water coils.
3/4 3/4 3/4 3/4 7/8 1-1/8 — 1-1/8 1-3/8 1-3/8 1-5/8 (2)
6-Rowc (Qty) 3/4 3/4 3/4 7/8 1-1/8 1-1/8 — 1-3/8 1-5/8 1-5/8 1-5/8 (2)
DIRECT EXPANSION
Nominal Capacity at
400 fpm (cfm)
476 716 800 1224 1612 2000 2432 2864 4088 5500 6640
Face Area (sq ft) 1.19 1.79 2.00 3.06 4.03 5 6.08 7.16 10.22 13.75 16.6
Connection Size
(in. OD sweat)
Liquid Line (Qty) 3/8 3/8 3/8 3/8 3/8 5/8 1/2 5/8
d,
1/2e (2)
d. Single circuited coil.
e. Dual circuited coil.
5/8d,
1/2e (2)
1/2e(2) 5/8e(2)
Suction Line (Qty) 5/8 5/8 3/4 3/4 3/4 1-1/8 7/8 1-1/8
d,
7/8e (2)
1-3/8d,
7/8e(2)
1-1/8e(2) 1-3/8e(2)
STEAM
Nominal Capacity at
400 fpm (cfm)
632 716 752 1144 1452 1800 N/A 2688 3640 5512 7000
Face Area (sq ft) 1.58 1.79 1.88 2.86 3.63 4.5 6.72 9.1 13.78 17.5
FILTER DATA
2 in. Pleated MERV 8 Size
(in.) (Qty)
12x25b/
12x29a
12x25b/
12x29a
16x32b/
12x35a
16x32b/
12x35a
20x20(2)b/
18x44a
20x20(2)b/
18x44a
18x44 16x32 (2)
20x32 (1)
16x32 (2)
20x32 (1)
20x25 (2)
20x20 (4)
16x20 (2)
16x25 (2)
20x20 (2)
20x25 (2)
Nominal Face Area (sq ft) 2.08/
2.42
2.08/
2.43
3.56/
2.92
3.56/
2.93
5.56/5.50 5.56/5.50 5.50 11.56 11.56 18.06 22.5
4 in. Pleated MERV 13
Size (in.)a
12x29 12x29 12x35 12x35 18x44 18x44 18x44 N/A N/A N/A N/A
Nominal Face Area (sq ft) 2.42 2.42 2.92 2.92 5.50 5.50 5.50 N/A N/A N/A N/A
12 in. HEPA Type A,
99.975% lb.,.3µm Size (in.)
a
12.5x25x
11.5
12.5x25
x11.5
12.5x31x
11.5
12.5x31x
11.5
18x40
x11.5
18x40
x11.5
18x40
x11.5
N/A N/A N/A N/A
Nominal Face Area (sq ft) 2.17 2.17 2.69 2.69 5.14 5.14 5.14 N/A N/A N/A N/A

Product specificaties

Merk: Carrier
Categorie: Niet gecategoriseerd
Model: 39S

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