Blodgett KLT-30DS Handleiding

Blodgett Waterkoker KLT-30DS

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KLT, KPT, KLS AND KPS SERIES
2/3 JACKETED DIRECT STEAM
TILTING & STATIONARY KETTLES
INSTALLATION - OPERATION - MAINTENANCE
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: (802) 658-6600 Fax: (802) 864-0183
www.blodgett S00055 Rev D (10/15)
Β© 2015 - G.S. Blodgett Corporation
TILTING TRI-LEG
ξš‰KLT-20DS
ξš‰KLT-30DS
ξš‰KLT-40DS
ξš‰KLT-60DS
ξš‰KLT-80DS
ξš‰KLT-100DS
TILTING PEDESTAL
ξš‰KPT-20DS
ξš‰KPT-30DS
ξš‰KPT-40DS
ξš‰KPT-60DS
ξš‰KPT-80DS
STATIONARY TRI-LEG
ξš‰KLS-20DS
ξš‰KLS-30DS
ξš‰KLS-40DS
ξš‰KLS-60DS
ξš‰KLS-80DS
ξš‰KLS-100DS
STATIONARY PEDESTAL
ξš‰KPS-20DS
ξš‰KPS-30DS
ξš‰KPS-40DS
ξš‰KPS-60DS
ξš‰KPS-80DS
ξš‰KPS-100DS
Your Service Agency’s Address:
Model
Serial number
Kettle installed by
Installation checked by
TABLE OF CONTENTS
INSTALLATION
Introduction 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Connections 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Instructions 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION
Operating Instructions 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IMPORTANT
WARNING: - Improper installa
tion, adjustment, alternation,
service or maintenance can
cause property damage, in-
jury or death. Read the instal-
lation, operation and mainte-
nance instructions thoroughly
before installing or servicing
this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or
other ammable vapors or liq-
uids in the vicinity of this or any
other appliance.
The information contained in this
manual is important for the prop-
er installation, use, and mainte-
nance of this kettle. Adherence
to these procedures and instruc-
tions will result in satisfactory
results and long, trouble free
service. Please read this man-
ual carefully and retain it for fu-
ture reference.
ERRORS: Descriptive, typo-
graphic or pictorial errors are
subject to correction. Speci-
cations are subject to change
without notice.
2
INSTALLATION
Introduction
DESCRIPTION
All direct connected steam jacketed kettles pertaining to
this manual are direct steam operated pressure vessels
of a double-wall stainless steel construction forming a
steam chamber (jacket) enveloping the lower two thirds
of the kettle bowl surface. Kettles included are tilting
and stationary, oor mounted in xed positions either on
legs with adjustable anged feet or pedestals. All kettles
are equipped with a drain cock, safety relief valve and a
steam control valve.
FUNCTIONING MODE
Blodgett direct connected steam jacketed kettles consist
of a stainless steel bowl and a stainless steel jacket which
envelopes two thirds of the lower surface of the bowl thus
forming a sealed pressure vessel (chamber) into which
steam is introduced by means of a manual control valve.
The kettle bowl is the container for the food product which
ideally should be of a liquid or semi-liquid consistency to
achieve complete contact with the bowl surface and thus
fully absorb the heat transmitted through the surface.
The temperature required for the cooking process to func-
tion adequately must be greater than the boiling point of
the liquid food product. Further, the greater the steam
pressure used, the higher the temperature and conse-
quently the quicker the cooking process. For example,
steam pressurized at 30 PSI attains a temperature of
274 F (135 C).Β° Β°
3INSTALLATION
Service Connections
FOR OPTIONAL FAUCET
COLD WATER/HOTWATER
3/8” [10mm] O.D. TUBING
NOTE: 60, 80 & 100 GALLON KETTLES ARE SUPPLIED WITH
2 REAR SUPPO LEGSRT
SAFETY
RELIEF VALVE
STRAINER &
STEAM TRAP
(OPTIONAL)
2” VALVE:
CLOSED 5.13 [130]
OPENED 6.88 [175]
3” VALVE:
CLOSED 7.88 [200]
OPENED 10.13 [257]
L
L
45Β°
ØA
S
CR
1.63 [41]
DIMENSIONS ARE IN INCHES [MM]
SPRING ASSISTED COVER
(OPTIONAL)
K
70Β°
B
C
JACKETED
DRAIN VALVE
E
D
FLANGED FEET DETAIL
4 EQUALLY SPACED Ø7/16 [11]
HOLES ON 2.835 [72] B.C.
MIN. CLEARANCE
SIDES
BACK
0
0
OPTIONAL FAUCET
2” OR 3” TANGENT
DRAW OFF VALVE
(OPTIONAL)
M
J
H
G
S
F
SERVICE CONNECTIONS
S Steam Supply - 3/4” IPS (19mm) at 5-30 PSI (0.3-2.1
kg/cm2). Optional 5-45 PSI (0.3-3.1 kg/cm2).*
CR Condensate Return - 1/2” IPS (13mm)†
* Pressure reducing valve is required if incoming pressure
exceeds rating at kettle.
† Optional at extra cost.
Optional cold and hot water faucet: 3/8” (10mm) O.D. tubing to
faucet.
DIMENSIONS
MODEL A B C D E F G K L MH (2”) H (3”) J (2”) J (3”)
KLT-20DS 21
[535]
18
[460]
37
[940]
34.75
[885]
28.5
[724]
22
[558]
25.63
[651]
12
[305]
13.25
[337]
17
[432]
16.5
[419]
59.5
[1512]
- 15.38
[391]
KLT-30DS 24
[610]
20
[510]
37
[940]
37.75
[960]
31.5
[800]
20.75
[527]
27.13
[689]
12.5
[317]
14.25
[362]
15
[381]
14.5
[368]
62.5
[1588]
- 15.38
[391]
KLT-40DS 26
[660]
22.5
[570]
37
[940]
39.75
[1010]
33.5
[850]
20.25
[514]
28.63
[727]
13
[330]
15.25
[387]
12.5
[318]
12
[305]
64
[1626]
- 16.38
[416]
KLT-60DS 29.5
[749]
26
[660]
40.5
[1029]
43.25
[1100]
37
[940]
21.5
[546]
30.13
[765]
15.5
[394]
15.5
[394]
14.5
[368]
14
[356]
74
[1879]
9.5
[241]
18.38
[467
FKLT-80DS 33
[838]
28
[710]
42.5
[1080]
46.75
[1185]
40.5
[1030]
20
[506]
32.63
[828]
14.5
[368]
16.25
[413]
12.5
[318]
12
[305]
76
[1930]
11
[279]
19.88
[505]
KLT-100DS 35.5
[802]
30
[762]
42.5
[1080]
49.25
[1251]
43
[1092]
21
[533]
39.25
[997]
18
[457]
20.25
[514]
10.5
[267]
10
[254]
79
[2007]
12.5
[318]
21.5
[546]
Figure 1
TILTING TRI-LEG KETTLES
4
INSTALLATION
Service Connections
Figure 2
TILTING PEDESTAL BASE KETTLES
SAFETY RELIEF
VALVE CR
STEAM TRAP
AND STRAINER
(OPTIONAL)
S
45Β°
ØA
VIEW A-A
4X Ø7/16 [11] EQ. SPACED
ON 16.62 [422] B.C. (20 TO 60 GALLONS)
ON 19.62 [498] B.C. (80 GALLONS)
SPRING ASSIST
HINGED COVER
(OPTIONAL)
70Β°
L
JACKET
DRAIN VALVE
M
E F
D
AA
MIN. CLEARANCE
SIDES
BACK
0
3 [76]
DIMENSIONS ARE IN INCHES [MM]
2” VALVE:
CLOSED 5.13 [130]
OPENED 6.88 [175]
3” VALVE:
CLOSED 7.88 [200]
OPENED 10.13 [257]
2” OR 3” TANGENT
DRAW OFF VALVE
(OPTIONAL)
POUR PATH
7.38 [187]
4 [102]
H
G
S
K
2 [51]
FAUCET (OPTIONAL)
6.25 [159]
SERVICE CONNECTIONS
S Steam Supply - 3/4” IPS (19mm) at 5-30 PSI (0.3-2.1
kg/cm2). Optional 5-45 PSI (0.3-3.1 kg/cm2).*
CR Condensate Return - 1/2” IPS (13mm)†
* Pressure reducing valve is required if incoming pressure
exceeds rating at kettle.
† Optional at extra cost.
Optional cold and hot water faucet: 3/8” (10mm) O.D. tubing to
faucet.
DIMENSIONS
MODEL A B C D E F G H J K L M N (2”) N (3”)
KPT-20DS 21
[533]
18
[457]
37
[940]
34.75
[883]
14.75
[375]
20
[508]
135
[343]
41
[1041]
15.25
[387]
20.5
[521]
59.5
[1151]
17.5
[445]
16.75
[425]
16.25
[413]
KPT-30DS 24
[610]
20
[508]
37
[940]
37.75
[959]
16.25
[413]
21.5
[546]
14
[356]
43
[1092]
13.25
[337]
20
[508]
62.5
[1587]
17.5
[445]
14.75
[375]
14.25
[362]
KPT-40DS 26
[660]
22.5
[572]
37
[940]
39.75
[1010]
17.25
[438]
22.5
[572]
15.5
[394]
45
[1143]
10.75
[273]
18.5
[470]
64
[1626]
17.5
[445]
12.25
[311]
11.75
[298]
KPT-60DS 29.5
[749]
26
[660]
40.5
[1029]
43
[1092]
18.87
[479]
24.13
[613]
17.5
[445]
48
[1219]
10.25
[260]
19.25
[489]
74
[1879]
17.5
[445]
14.25
[362]
13.75
[349]
KPT-80DS 33
[838]
28
[711]
42.5
[1080]
46.5
[1181]
20.63
[524]
25.88
[657]
19
[483]
52
[1067]
9.75
[248]
20.5
[521]
76
[1930]
20.5
[521]
12.25
[311]
11.75
[298]
6
INSTALLATION
DIMENSIONS ARE IN INCHES [MM]
WALL
SAFETY
RELIEF
VALVE
E
45Β°
F
C
L
2” VALVE
CLOSED 5.13 [130]
OPENED 6.88 [175]
3” VALVE
CLOSED 7.88 [200]
OPENED 10.13 [257] D
3.5 [89]
S
OPTIONAL FAUCET
ALLOW DIMENSION β€œD”
ADDITIONAL 6 [152]
A
B
C
S
45Β°
PEDESTAL DETAIL
ØK
FRONT
4 HOLES Ø7/16 [11]
EQUALLY SPACED
CR
S
MODEL
Gallons
ALL
SPRING ASIST HINGES
MIN. CLEARANCE
SIDES 3 [76]
BACK 0.5 [13]
Service Connections
Figure 4
STATIONARY PEDESTAL BASE KETTLES
SERVICE CONNECTIONS
S Steam Supply - 3/4” IPS (19mm) at 5-30 PSI (0.3-
2.1 kg/cm2). Optional 5-45 PSI (0.3-3.1 kg/cm2).*
CR Condensate Return - 1/2” IPS (13mm)†
* Pressure reducing valve is required if incoming pressure
exceeds rating at kettle.
† Optional at extra cost.
Optional cold and hot water faucet: 3/8” (10mm) O.D. tubing
to faucet.
DIMENSIONS
MODEL A B C D E H J KF (2”) F (3”) G (2”) G (3”)
KPS-20DS 21
[533]
18
[457]
37
[940]
22.75
[578]
16
[406]
12.75
[324]
14
[356]
17
[432]
16.5
[419]
25.88
[657]
59.75
[1518]
16.88
[429]
KPS-30DS 24
[610]
20
[508]
37
[940]
25.88
[657]
17.5
[445]
13.5
[343]
15.25
[387]
15
[381]
14.5
[368]
26.88
[683]
62.88
[1597]
16.88
[429
KPS-40DS 26
[660]
22.5
[572]
37
[940]
27.88
[708]
18.5
[470]
14.25
[362]
16.5
[419]
12.5
[318]
12
[305]
23.88
[606]
64.88
[1648]
16.88
[429]
KPS-60DS 29.5
[749]
26
[660]
40.5
[1029]
31.38
[797]
17.75
[451]
15.5
[394]
17.25
[438]
12.5
[318]
12
[305]
24.69
[627]
72.88
[1851]
16.88
[429]
KPS-80DS 33
[838]
28
[711]
42.5
[1080]
34.75
[883]
19.5
[495]
17.5
[445]
19.25
[489]
10.5
[267]
10
[254]
23.88
[606]
75.25
[1911]
19.63
[498]
KPS-100DS 35.5
[902]
30
[762]
44.5
[1130]
37.25
[946]
20.75
[527]
17
[432]
19.25
[489]
12.5
[318]
12
[305]
26.63
[676]
81.75
[2076]
19.63
[498]
7OPERATION
Installation Instructions
1. Select a location to provide drainage for kettle pour
path when tilted and for draw-off valve if so equipped.
2. Mark hole locations through anged adjustable feet
on tri-leg models and through pedestal base on ped-
estal models. Remove kettle.
3. -On hole locations marked, drill holes and insert ex
pansion shields to accommodate 5/16” size lag bolts.
4. Reposition kettle. On tri-leg models level kettle by
making necessary adjustment on anged foot.
5. -Bolt down kettle and seal with Silastic or other equiv
alent sealing compound. Sealant must be applied not
only to bolt heads but also around anges or pedestal
base making contact with oor surface to full NSF
requirements.
6. -Connect steam line (3/4” pipe size) to the kettle, mak
ing sure there is a steam control valve strainer fairly
convenient to the kettle.
7. Connect kettle condensate return line to a drain or to
a boiler return line. Each kettle return line must have
a suitable steam trap. Boiler return lines must have
a check valve.
8. Safety relief valve on kettle must not be plugged as it
is set to relieve excess pressure in the kettle.
9. -If incoming steam pressure is greater than kettle max
imum operation pressure then a pressure reducing
valve must be installed in the line.
10. If large amounts of water accumulate in the steam
line it will be necessary to install one or more ball oat
traps in the line to eliminate the water.
11. A steam line pressure gauge is also recommended to
determine the actual amount of steam being supplied
to the kettle.
12. Check for proper operation.
8
OPERATION
TILTING KETTLES
1. If kettle has draw-off valve, close it.
2. Fill kettle with product to desired level.
3. Slowly turn the steam control valve ON to full open
position (counterclockwise).
4. -The water or food should boil 2 to 3 gallons per min
ute. If it does not then incoming pressure and piping
should be checked to determine that it is adequate to
operate the kettle efciently.
5. Regulate steam control valve depending on type of
food being prepared.
6. When food is cooked, turn off steam, remove food
and clean kettle immediately to prevent residue from
drying on kettle bowl surface.
STATIONARY KETTLES
1. Ensure that draw-off valve is closed.
2. Fill kettle with product to desired level.
3. Slowly turn the steam control valve ON to full open
position (counter clockwise).
4. -The water or food should boil 2 - 3 gallons per min
ute. If it does not then incoming pressure and piping
should be checked to determine that it is adequate to
operate the kettle efciently.
5. Regulate steam control valve depending on type of
food being prepared.
6. When food is cooked, turn off steam, remove food
and clean kettle immediately to prevent residue from
drying on kettle bowl surface.
CAUTION
The equipment and its parts are hot. Use care
when operating, cleaning and servicing.
Operating Instructions
9MAINTENANCE
Cleaning
CAUTION
Do not use cleaning agents that are corrosive.
Use of cleaning agents that contain chloride, acids or
salts are corrosive and may cause pitting and corrosion
when used over a period of time; this will reduce the life
of the appliance.
Should pitting or corrosion occur, this is not covered by
warranty.
Follow the recommended cleaning instructions. Use a
mild detergent, warm water and rinse thoroughly.
TILTING KETTLE CLEANING INSTRUCTIONS
Your kettle should be cleaned immediately after each use.
1. Ensure that steam supply is OFF.
2. -Pre-rinse inside of kettle thoroughly and drain to re
move any food particles.
3. -Using a nylon brush, clean kettle with a mild deter
gent and warm water rinse. Never use steel wool or
scouring powder as it will scratch stainless steel.
4. Tilt kettle fully or open the tangent draw-off valve if
one is provided to allow soap and water solution to
drain. Rinse with clean water.
5. On kettles equipped with a draw-off valve, turn the
large hex nut counterclockwise by hand until it is
completely disengaged from the thread. Grasp knob
to valve and slowly pull out valve stem and disc. Do
not allow disc to come in contact with hard surfaces
since damage to disc may occur and result in valve
leakage. Wash the valve stem, disc and handle. In-
sert nylon brush with detergent into interior of valve
body and tangent draw-off tube and brush vigorously.
Replace valve stem assembly and engage hex nut
fully by hand. Flush kettle with clean warm water.
Leave valve open when kettle is not in use.
STATIONARY KETTLE CLEANING INSTRUCTIONS
Your kettle should be cleaned immediately after each use.
1. Ensure that steam supply is OFF.
2. -Pre-rinse inside of kettle thoroughly and drain to re
move any food particles.
3. -Using a nylon brush, clean kettle with a mild deter
gent and warm water rinse. Never use steel wool or
scouring powder as it will scratch stainless steel.
4. Open the tangent draw-off valve to allow soap and
water solution to drain. Rinse with clean water.
WARNING
If you are cleaning a valve that is assembled
to a kettle be sure the kettle is completely
empty of any product.
5. By hand, turn the large hex nut counterclockwise on
draw off valve until it is completely disengaged from
thread. Grasp knob to valve and slowly pull out valve
stem and disc. Do not allow disc to come in contact
with hard surfaces since damage to disc may occur
and result in valve leakage. Wash the valve stem,
disc and handle. Insert nylon brush with detergent
into interior of valve body and tangent draw-off tube
and brush vigorously.
6. Replace valve stem assembly and engage hex nut
fully by hand. Flush kettle with clean warm water.
7. Leave valve open when kettle is not in use.

Product specificaties

Merk: Blodgett
Categorie: Waterkoker
Model: KLT-30DS

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