Rover 214 (1997) Handleiding

Rover Auto 214 (1997)

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1689 Rover 214 & 414 Updated Version 09/97

Rover 214 & 414

Service and Repair Manual

Mark Coombs and Christopher Rogers

Models covered

Rover 214 and 414 models ﬁtted with eight or sixteen-valve 1397 cc ‘K-series’ engine

Covers major mechanical features of Cabriolet

Does not cover Diesel engine models

(1689-288-9AA3)

A book in the Haynes Service and Repair Manual Series

in any form or by any means, electronic or mechanical, including

photocopying, recording or by any information storage or retrieval system,

without permission in writing from the copyright holder.

ISBN 1 85960 458 7

British Library Cataloguing in Publication Data

A catalogue record for this book is available from the British Library.

Printed by J H Haynes & Co. Ltd, Sparkford, Nr Yeovil,

Somerset BA22 7JJ

Haynes Publishing

Sparkford, Nr Yeovil, Somerset BA22 7JJ, England

Haynes North America, Inc

861 Lawrence Drive, Newbury Park, California 91320, USA

Editions Haynes S.A.

147/149, rue Saint Honoré, 75001 PARIS, France

Haynes Publishing Nordiska AB

Fyrisborgsgatan 5, 754 50 Uppsala, Sverige

1689 Rover 214 & 414 Updated Version 09/97

REPAIRS AND OVERHAUL

Engine and Associated Systems

Engine in-car repair procedures Page 2A•1

Engine removal and general overhaul procedures Page 2B•1

Cooling, heating and ventilation systems Page 3•1

Fuel and exhaust systems - carburettor engines Page 4A•1

Fuel and exhaust systems - single-point fuel injected engines Page 4B•1

Fuel and exhaust systems - multi-point fuel injected engines Page 4C•1

Emission control systems Page 4D•1

Ignition system - carburettor engines Page 5A•1

Ignition system - fuel injected engines Page 5B•1

Starting and charging systems Page 5C•1

Transmission

Clutch Page 6•1

Gearbox Page 7•1

Driveshafts Page 8•1

Brakes and Suspension

Braking system Page 9•1

Suspension and steering Page 10•1

Body Equipment

Bodywork and ﬁttings Page 11•1

Body electrical systems Page 12•1

Wiring Diagrams Page 12•20

REFERENCE

Dimensions and Weights Page REF•1

Conversion Factors Page REF•2

Buying Spare Parts and Vehicle Identiﬁcation Page REF•3

General Repair Procedures Page REF•4

Jacking and Vehicle Support Page REF•5

Radio/cassette Anti-theft System - precaution Page REF•5

Tools and Working Facilities Page REF•6

MOT Test Checks Page REF•8

Fault Finding Page REF•12

Glossary of Technical Terms Page REF•19

Index Page REF•24

Contents

1689 Rover 214 & 414 Updated Version 09/97

Chapter 2 Part A

Engine in-car repair procedures

Camshaft oil seals - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Camshafts and hydraulic tappets - removal, inspection and

reﬁtting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Compression test - description and interpretation . . . . . . . . . . . . . . 3

Crankshaft oil seals - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Crankshaft pulley - removal and reﬁtting . . . . . . . . . . . . . . . . . . . . . 6

Cylinder head - removal and reﬁtting . . . . . . . . . . . . . . . . . . . . . . . . 13

Cylinder head cover - removal and reﬁtting . . . . . . . . . . . . . . . . . . . 5

Engine oil and ﬁlter - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Engine/gearbox mountings - inspection and renewal . . . . . . . . . . . . 19

Flywheel - removal, inspection and reﬁtting . . . . . . . . . . . . . . . . . . . 18

General information and precautions . . . . . . . . . . . . . . . . . . . . . . . . 1

Oil pump - dismantling, inspection and reassembly . . . . . . . . . . . . . 16

Oil pump - removal and reﬁtting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Sump - removal and reﬁtting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Timing belt - removal, inspection, reﬁtting and adjustment . . . . . . . 8

Timing belt covers - removal and reﬁtting . . . . . . . . . . . . . . . . . . . . . 7

Timing belt tensioner and sprockets - removal, inspection and

reﬁtting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Top Dead Centre (TDC) for number one piston - locating . . . . . . . . 4

Valve clearances - general information . . . . . . . . . . . . . . . . . . . . . . . 12

2A•1

Contents

Speciﬁcations

General

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Four-cylinder in-line, four-stroke, liquid-cooled

Designation:

1.4 8-valve sohc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K8

1.4 16-valve dohc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K16

Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.00 mm

Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79.00 mm

Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1396 cc

Firing order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2 (No 1 cylinder at timing belt end)

Direction of crankshaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clockwise (seen from right-hand side of vehicle)

Compression ratio:

K8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.75 : 1

K16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.50 : 1

Minimum compression pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 bar

Maximum compression pressure diﬀerence between cylinders . . . . . . 1.4 bar

Maximum power (EEC):

K8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 ps (56 kW) @ 5700 rpm

K8 (with catalytic converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 ps (55 kW) @ 5500 rpm

K16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 ps (70 kW) @ 6250 rpm

K16 (with catalytic converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 ps (66 kW) @ 6250 rpm

Maximum torque (EEC):

K8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Nm (86 lbf ft) @ 3500 rpm

K16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Nm (91 lbf ft) @ 4000 rpm

K16 (with catalytic converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Nm (89 lbf ft) @ 4000 rpm

Cylinder block/crankcase

Note: Service liners are Grade B

Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aluminium alloy

Cylinder liner bore diameter - 60 mm from top of bore:

Standard - grade A (Red) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.975 to 74.985 mm

Standard - grade B (Blue) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.986 to 74.995 mm

Service limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.045 mm

Easy, suitable for

novice with little

experience

Fairly easy, suitable

for beginner with

some experience

Fairly difficult,

suitable for competent

DIY mechanic

Difficult, suitable for

experienced DIY

mechanic

Very difficult,

suitable for expert DIY

or professional

Degrees of diﬃculty

Product specificaties

Merk:	Rover
Categorie:	Auto
Model:	214 (1997)

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