PolyJohn FWD3-1000 Handleiding

PolyJohn Wasmachine FWD3-1000

Lees hieronder de 📖 handleiding in het Nederlandse voor PolyJohn FWD3-1000 (4 pagina's) in de categorie Wasmachine. Deze handleiding was nuttig voor 43 personen en werd door 2 gebruikers gemiddeld met 4.5 sterren beoordeeld

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FWD1 to FWD2 - Shur o Conversion Instruct

February 2009

Page 1 of 4

FWD1 to FWD2

Fresh Water Delivery System

FWD1-0501 Shur o Conversion Instructions

~~Assembly Tools Required~~

• Phillips Screwdriver • Slotted Screwdriver • Pliers • Scissors

• Wire Crimpers • Wire Cutters • Needle Nose Pliers • Scotch Tape

• Rivet Gun • Channel Lock • Te on Plumbers Tape

• Drill with 1/2”, 13/64” and 5/32” Bits • Socket Wrench with 3/8” and 11/32” Sockets

We recommend reading through the entire booklet prior to proceeding with installation, service or maintenance.

Full Size Scale Fasteners

(4) PC-000233 - Nylon Lock Nut(2) PC-000111 - Washer

(1) PC-000110 - Rivet

(10) PC-000106 - Washer (1) PC-100138 - Nylon Lock Nut

(4) PC-000155 - Screw

Step 2: Modifying the Tank/Using the Template

Using a 1/2” drill bit, drill two holes in the bottom of the tank (labeled A and B in the diagram below). Drill an additional hole at the top of the tank

(labeled C in the diagram below). IMPORTANT: Make sure not to place hole “C” too close to the left edge of the wall, or the cover will not close.

Locate the template drawing provided in the parts bag and cut it out and place it on the tank shelf so that the two holes for the cover screws line

up with the corresponding circles on the drawing. Secure the template in place using either scotch tape or the (2) PC-000155 - Screws for the cover.

Using a 13/64” bit, drill one hole at each of the four drill spots on the template labeled “SHUR o PUMP 13/64”.” Use a 5/32” bit to drill the  nal two

holes labeled “5/32 DIA.”

POLYJOHN

USA

PolyJohn Enterprises Corp.

2500 Gaspar Ave.

Whiting, IN 46394

Phone: 800-292-1305

Fax: 219-659-0625

www.polyjohn.com

info@polyjohn.com

POLYJOHN

WORLDWIDE

PolyJohn (UK) Ltd.

Equinox 1 Audby Lane

Wetherby, England LS22 7RD

Phone: 44 (0) 1937-583333

Fax: 44 (0) 1937-583322

www.polyjohn.co.uk

sales@polyjohn.co.uk

POLYJOHN

CANADA

PolyJohn Canada

P.O. Box 2300

199 Forest Plain Rd.

Orillia, Ontario LV3 6S2

Phone: 800-465-9590

Fax: 705-325-8250

www.polyjohncanada.ca

info@polyjohncanada.ca

Instructions

Step 1: Disconnecting the Pump

Disconnect the power and drain the tank. Using a Phillips Screwdriver, loosen the (2) PC-000155 - Screws from the Pump cover and remove. Using

a slotted screwdriver loosen and remove the PC-000351 - Hose Clamp and disconnect the PC-100313 - Elbow from the welded-in 3/4” raised pipe

 tting on the left hand side of the PC-000611 - Shur o Pump. Unscrew the PC-100312 - Wingnut Swivel Elbow from the pump and remove along

with the 3-1/2” tube with hose clamp. Remove the Hatch cover and unscrew the 52” PVC intake pipe and remove. Disconnect the PC-000650 -

Liquid Level Switch wire leads from the PC-000632 - Relay Mouser inside the electrical box. Unscrew the PVC pipe with the Liquid Level Switch/

Reducer and remove. Discard the two elbows, two hose clamps, 3-1/2” tube, two PVC pipes and the Liquid Level Switch/Reducer. Disconnect the pump

from the PC-000632 - Relay Mouser and PC-000660 - GFCI cord. NOTE: The green pump wire will need to be cut in order to remove from the electri-

cal box, also the cut ends will need to be stripped back to a 3/8” insulation. Unscrew the (4) PC-000155 - Screws from the PC-000611 - Pump and the

(2) PC-000166 - Screws from the electrical box. Remove the PC-000390 - Flexible Hose Connector from the pump and discard along with the Electrical

Box. Set aside the pump with the PC-000359 - Elbow attached.

Step 3. Inserting the Grommets & Tubing

Insert one PC-000415 - Grommet into each of the 1/2” holes at the bottom of the tank. NOTE: Using liquid soap will help lubricate the tubing when

feeding through the grommets. Begin feeding the CT38-075 tubing through the grommet closest to the center of the tank (the location marked A

in Step 2 diagram) until the tubing extends approximately 1/2” past the grommet. Feed the tube through the other grommet in the bottom of the

tank until the curvature of the tube does not extend below the bottom surface of the tank. Insert a grommet into the 1/2” hole at the top of the

tank from the inside pushing outward to secure the grommet in the hole. Proceed by feeding the CT38-075 tubing through the  nal grommet

and into the pump area. NOTE: Stop feeding the tubing through the grommet once the tubing on the interior of the tank has had most of the slack

taken up.

(1) PC-100137 - Screw

FWD1 to FWD2 - Shur o Conversion Instruct

February 2009

Page 2 of 4

Step 4: Installing the PC-000611

- Shur o Pump

Place the PC-000611 - Pump on the tank

shelf matching up the holes in the tank

with the holes in the feet of the pump.

NOTE: Make sure that the arrows on the

pump are pointing toward the center of the

tank. Fasten the pump in place using the

(4) PC-000155 - Screws with (4) PC-000106

- Washers behind the head of the screws

and (4) PC-000106 - Washers with (4) PC-

000233 - Nylon Lock Nuts on the underside

of the pump. Screw one of the PC-000359

- Elbows onto the intake side of the pump.

NOTE: It is suggested to use Te on plumb-

ers tape to seal all connections. Screw the

PC-000299 - SHUR o 50 Mesh Strainer onto

the intake port elbow and then connect

one of the PC-100322 - Tube Fittings onto the strainer. Make sure the end of the CT38-075 - Tube is cut square and then press it into the tube  t-

ting. Screw one of the PC-100322 - Tube Fittings onto the PC-000359 - Elbow already attached to the discharge port of the pump. Make sure the

end of the CT38-030 - Discharge Tube is cut square and then press it into the tube  tting. Push the last PC-100322 - Tube Fitting onto the other

end of the discharge tube.

STEP 4 DIAGRAM

USING THE PC-000611

SHURFLO PUMP

Step 6: Time Delay Relay Pump/Wiring

Cut the black wire from the circular end of the pump

approximately 3” from where it inserts into the pump

housing. (Strip back the ends of the cut wire to a 3/8”

insulation). From the parts bag, attach a PC-000656 -

Butt Splice to the 3” wire and insert the PM-060003 - 10”

Jumper Wire into the butt splice. Crimp on a PC-000662

- Female Flag Connector to the other end and then con-

nect it to the tab on the TDR labeled “N.O.” Pull the other

section of the cut wire from the wire guide (located on

the bottom side of the pump) and crimp on a female  ag

connector to it and then plug it into the tab on the TDR

labeled “Input.”

Step 7: Male Spade Connectors

Cut o the  ag connector from the other black pump

wire and remove it from the wire guide and then attach

a PC-000659 - Insulated Male Spade Connector to it.

Remove the pump’s white wire from the crimp-on wire

nut and attach an insulated male spade connector to it.

NOTE: Do not connect these to anything at this time.

NOTE: Five minutes is the suggested setting for the Time Delay Relay. Adjust accordingly from thirty seconds up to ten minutes, depending upon

usage.

Step 5: Mounting the Time Delay Relay (TDR)

Center the PC-000634 - Time Delay Relay (TDR) over the 5/32” hole on the tank shelf inner (the one closest to the center of the tank) and secure it into

place using (1) PC- 100137 - Screw, (1) PC-100138 - Nylon Lock Nut, and (2) PC-000106 - Washers (1 behind the head of the screw and the other on

the inside of the tank). Make a knot in the GFCI Cord in the area of the cord just below where the wires come out of it. Wrap the PC-100143 - Nylon

Loop Strap around the cord just below the knot (in the area where it rests on the tank in the location of the 5/32” hole)outer . Centering the mounting

hole of the loop strap, rivet it into place using (1) PC-000110 - Rivet and (2) PC-000111 - Washers (1 washer on the topside of the loop strap behind the

head of the rivet and the other inside the tank).

Step 9: Replacing the Cover

Screw the (2) PC-000551 - Plugs with (2) PC-000346 - O-Rings into each of the welded-in pipe  ttings on the tank shelf. Replace the cover using (2)

PC-000155 - Screws with (2) PC-000106 - Washers. NOTE: The electrical cord is routed where the water line used to come out and the water line is

routed where the electrical cord used to come out. The upgrade of your FWD1-1000 using the SHUR o Pump is now complete.

PUMP GREE N

PUMP BLACK

PUMP WHIT E

N.O.

INPUT

120VAC

INPUT

GFCI GREEN

GFCI BLACK

GFCI WHITE

Step 8: Time Delay Relay/GFCI Wiring

Cut the  ag connector o of the black wire on the GFCI

plug and replace it with a new female  ag connector

and connect it to the tab labeled “C” on the TDR Take .

the white GFCI plug wire out of the crimp-on wire nut

and attach a female  ag connector to it and then plug this wire into the “Input 120 VAC” tab on the TDR. Snap a PC-000663 - Wire Tap onto the

black GFCI plug wire and one onto the white GFCI plug wire. Attach the two pump wires with the insulated male connectors (from step 7) to the

wire taps. NOTE: Make sure you match the white pump wire to the white GFCI plug wire, and do the same for the black wires. Attach an insulated

male connector to the green GFCI plug wire and attach a female  ag connector to the green pump wire and connect them together.

FWD1 to FWD2 - Shur o Conversion Instruct

February 2009

Page 3 of 4

FWD1-1000 - Fresh Water Delivery System Prior to Conversion

FWD1-0002 - Pump Cover

(2) PC-000155 - 10-32 x 1” Screw

(2) PC-000106 - Washer

PC-000611 - Shure Flo Pump

(4) PC-000155 - 10-32 x 1” Screw

(4) PC-000106 - Washer

PC-000660 - Elec Box/GFCI Plug

(2) PC-000166 - Screw-10-32 x 1/2”

PC-000632 - Relay Mouser

PC-000654 - Wire Connector

PC-000656 - 14-16 GA. Butt Connector

(5) PC-000657 - 14-16 GA. Wire Flag Terminal

PC-100452 - Hatch & Cover

(8) PC-000102 - Rivet

(8) PC-000106 - Washer

PC-000390

1/2” Mpt x 1/2” IPS x 16” Flex Hose Conn

PC-000359

1/2” Fpt x 1/2” Mpt Hex

PC-000551 - 1/2” Drain Plug

PC-000346 - 1/2” O-Ring

PC-000555

3/4” Plug Hex Head

PC-000362

Float Valve Rod

PC-000360

Float Valve Shuto

PC-000361

Plastic Float

PC-100313 - Elbow

1/2” Mpt x 5/8” Barb

PC-000351

#10 Hose Clamp

CH063-003

5/8” x 3” Clear Hose

**NOT SHOWN

PC-100791 - Decal

“Caution Disconnect Power”

PC-000351

#10 Hose Clamp

PC-100312

Elbow Wingnut Swivel

CP050-40050

1/2” Sch 40 x 50” Long PVC Pipe

(2) PC-100562 - Coupler 1/2” Sckt x 1/2“ Mpt

PM-220560

1/2” Raised Double Spinweld

PC-100561

Reducer 1/8” Fpt x 1/2” Mpt

PC-000650 - Liquid Level Switch

PM-060002 - Wire 18 GA. x 82” Long

(2) PC-000655 - 22-18 GA. Butt Connector

CP050-40052

1/2” Sch 40 x 52” Long PVC Pipe

(2) PC-100562 - Coupler 1/2” Sckt x 1/2” Mpt

PC-000301

1/2” Ezy Filter

FWD1-0001

Main Tank

PC-100789 - Serial I.D. Plate

(2) PC-000110 - Rivet

(2) PC-000111 - Washer

Product specificaties

Merk:	PolyJohn
Categorie:	Wasmachine
Model:	FWD3-1000

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