Microchip CL8800 Handleiding


Lees hieronder de 📖 handleiding in het Nederlandse voor Microchip CL8800 (37 pagina's) in de categorie Niet gecategoriseerd. Deze handleiding was nuttig voor 240 personen en werd door 2 gebruikers gemiddeld met 4.5 sterren beoordeeld

Pagina 1/37
2018 Microchip Technology Inc. DS50002764A
CL8800
230 VAC Offline LED Driver
Evaluation Board
User’s Guide
DS50002764A-page 2 2018 Microchip Technology Inc.
Information contained in this publication regarding device
applications and the like is provided only for your convenience
and may be superseded by updates. It is your responsibility to
ensure that your application meets with your specifications.
MICROCHIP MAKES NO REPRESENTATIONS OR
WARRANTIES OF ANY KIND WHETHER EXPRESS OR
IMPLIED, WRITTEN OR ORAL, STATUTORY OR
OTHERWISE, RELATED TO THE INFORMATION,
INCLUDING BUT NOT LIMITED TO ITS CONDITION,
QUALITY, PERFORMANCE, MERCHANTABILITY OR
FITNESS FOR PURPOSE. Microchip disclaims all liability
arising from this information and its use. Use of Microchip
devices in life support and/or safety applications is entirely at
the buyer’s risk, and the buyer agrees to defend, indemnify and
hold harmless Microchip from any and all damages, claims,
suits, or expenses resulting from such use. No licenses are
conveyed, implicitly or otherwise, under any Microchip
intellectual property rights unless otherwise stated.
Note the following details of the code protection feature on Microchip devices:
Microchip products meet the specification contained in their particular Microchip Data Sheet.
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the
intended manner and under normal conditions.
There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our
knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data
Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
Microchip is willing to work with the customer who is concerned about the integrity of their code.
Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not
mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our
products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts
allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Microchip received ISO/TS-16949:2009 certification for its worldwide
headquarters, design and wafer fabrication facilities in Chandler and
Tempe, Arizona; Gresham, Oregon and design centers in California
and India. The Company’s quality system processes and procedures
are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping
devices, Serial EEPROMs, microperipherals, nonvolatile memory and
analog products. In addition, Microchip’s quality system for the design
and manufacture of development systems is ISO 9001:2000 certified.
QUALITY MANAGEMENT S
YSTEM
CERTIFIED BY DNV
==
==
==
====
ISO/TS 16949
==
==
==
====
Trademarks
The Microchip name and logo, the Microchip logo, AnyRate, AVR,
AVR logo, AVR Freaks, BitCloud, chipKIT, chipKIT logo,
CryptoMemory, CryptoRF, dsPIC, FlashFlex, flexPWR, Heldo,
JukeBlox, KeeLoq, Kleer, LANCheck, LINK MD, maXStylus,
maXTouch, MediaLB, megaAVR, MOST, MOST logo, MPLAB,
OptoLyzer, PIC, picoPower, PICSTART, PIC32 logo, Prochip
Designer, QTouch, SAM-BA, SpyNIC, SST, SST Logo,
SuperFlash, tinyAVR, UNI/O, and XMEGA are registered
trademarks of Microchip Technology Incorporated in the U.S.A.
and other countries.
ClockWorks, The Embedded Control Solutions Company,
EtherSynch, Hyper Speed Control, HyperLight Load, IntelliMOS,
mTouch, Precision Edge, and Quiet-Wire are registered
trademarks of Microchip Technology Incorporated in the U.S.A.
Adjacent Key Suppression, AKS, Analog-for-the-Digital Age, Any
Capacitor, AnyIn, AnyOut, BodyCom, CodeGuard,
CryptoAuthentication, CryptoAutomotive, CryptoCompanion,
CryptoController, dsPICDEM, dsPICDEM.net, Dynamic Average
Matching, DAM, ECAN, EtherGREEN, In-Circuit Serial
Programming, ICSP, INICnet, Inter-Chip Connectivity,
JitterBlocker, KleerNet, KleerNet logo, memBrain, Mindi, MiWi,
motorBench, MPASM, MPF, MPLAB Certified logo, MPLIB,
MPLINK, MultiTRAK, NetDetach, Omniscient Code Generation,
PICDEM, PICDEM.net, PICkit, PICtail, PowerSmart, PureSilicon,
QMatrix, REAL ICE, Ripple Blocker, SAM-ICE, Serial Quad I/O,
SMART-I.S., SQI, SuperSwitcher, SuperSwitcher II, Total
Endurance, TSHARC, USBCheck, VariSense, ViewSpan,
WiperLock, Wireless DNA, and ZENA are trademarks of
Microchip Technology Incorporated in the U.S.A. and other
countries.
SQTP is a service mark of Microchip Technology Incorporated in
the U.S.A.
Silicon Storage Technology is a registered trademark of Microchip
Technology Inc. in other countries.
GestIC is a registered trademark of Microchip Technology
Germany II GmbH & Co. KG, a subsidiary of Microchip
Technology Inc., in other countries.
All other trademarks mentioned herein are property of their
respective companies.
© 2018, Microchip Technology Incorporated, All Rights Reserved.
ISBN: 978-1-5224-3396-5
CL8800
230 VAC OFFLINE LED DRIVER
EVALUATION BOARD USER’S GUIDE
2018 Microchip Technology Inc. DS50002764A-page 3
Table of Contents
Preface ........................................................................................................................... 5
Introduction............................................................................................................ 5
Document Layout .................................................................................................. 5
Conventions Used in this Guide ............................................................................ 6
Recommended Reading........................................................................................ 7
The Microchip Web Site ........................................................................................ 7
Customer Support ................................................................................................. 7
Document Revision History ................................................................................... 7
Chapter 1. Product Overview
1.1 Introduction ..................................................................................................... 9
1.2 CL8800 Short Overview ................................................................................. 9
1.3 CL8800 Key Features .................................................................................... 9
1.4 Overview of the CL8800 230 VAC Offline LED Driver Evaluation Board ...... 10
1.5 Contents of the CL8800 230 VAC Offline LED Driver
Evaluation Board Kit .............................................................................. 12
Chapter 2. Installation and Operation
2.1 Introduction ................................................................................................... 13
2.2 Getting Started ............................................................................................. 14
2.3 Setup Procedure .......................................................................................... 15
2.4 How the CL8800 230 VAC Offline LED Driver
Evaluation Board Works ......................................................................... 16
2.5 Board Testing ............................................................................................... 17
Appendix A. Schematic and Layouts
A.1 Introduction .................................................................................................. 19
A.2 Board Schematic – ADM00866 .................................................................... 20
A.3 Board Schematic – ADM00861 .................................................................... 21
A.4 ADM00866 – Top Silk .................................................................................. 21
A.5 ADM00866 – Top Copper and Silk .............................................................. 22
A.6 ADM00866 – Top Copper ............................................................................ 22
A.7 ADM00866 – Bottom Copper ....................................................................... 23
A.8 ADM00866 – Bottom Copper and Silk ......................................................... 23
A.9 ADM00861 – Top Silk .................................................................................. 24
A.10 AMD00861 – Top Copper and Silk ............................................................ 24
A.11 ADM00861 – Top Copper .......................................................................... 25
A.12 ADM00861 – Bottom Copper ..................................................................... 25
CL8800 230 V
AC
Offline LED Driver Evaluation Board User’s Guide
DS50002764A-page 4 2018 Microchip Technology Inc.
Appendix B. Bill of Materials (BOM) ...........................................................................27
Appendix C. Plots and Waveforms
C.1 CL8800 230 VAC Offline LED Driver Evaluation Board
Typical Waveforms ................................................................................. 29
C.2 CL8800 230 VAC Offline LED Driver Evaluation Board
Typical Measurements ........................................................................... 35
Worldwide Sales and Service .....................................................................................37
CL8800
230 VAC OFFLINE LED DRIVER
EVALUATION BOARD USER’S GUIDE
2018 Microchip Technology Inc. DS50002764A-page 5
Preface
INTRODUCTION
This chapter contains general information that will be useful to know before using the
CL8800 230 VAC Offline LED Driver Evaluation Board. Items discussed in this chapter
include:
Document Layout
Conventions Used in this Guide
Recommended Reading
The Microchip Web Site
Customer Support
Document Revision History
DOCUMENT LAYOUT
This document describes how to use the CL8800 230 VAC Offline LED Driver Evalua-
tion Board as a development tool. The manual layout is as follows:
Chapter 1. “Product Overview” – Important information about the CL8800 230
VAC Offline LED Driver Evaluation Board.
Chapter 2. “Installation and Operation”Includes instructions on how to get
started with the CL8800 230 VAC Offline LED Driver Evaluation Board and a
detailed description of each function.
Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams for the CL8800 230 VAC Offline LED Driver Evaluation Board.
Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
CL8800 230 VAC Offline LED Driver Evaluation Board.
Appendix C. “Plots and Waveforms” – Describes the plots and waveforms for
the CL8800 230 VAC Offline LED Driver Evaluation Board.
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level
of the document.
For the most up-to-date information on development tools, see the MPLAB® IDE on-line help.
Select the Help menu, and then Topics to open a list of available on-line help files.
CL8800 230 V
AC
Offline LED Driver Evaluation Board User’s Guide
DS50002764A-page 6 2018 Microchip Technology Inc.
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description Represents Examples
Arial font:
Italic characters Referenced books MPLAB® IDE User’s Guide
Emphasized text ...is the only compiler...
Initial caps A window the Output window
A dialog the Settings dialog
A menu selection select Enable Programmer
Quotes A field name in a window or
dialog
“Save project before build”
Underlined, italic text with
right angle bracket
A menu path File>Save
Bold characters A dialog button Click OK
A tab Click the Power tab
N‘Rnnnn A number in verilog format,
where N is the total number of
digits, R is the radix and n is a
digit.
4‘b0010, 2‘hF1
Text in angle brackets < > A key on the keyboard Press <Enter>, <F1>
Courier New font:
Plain Courier New Sample source code #define START
Filenames autoexec.bat
File paths c:\mcc18\h
Keywords _asm, _endasm, static
Command-line options -Opa+, -Opa-
Bit values 0, 1
Constants 0xFF, ‘A
Italic Courier New A variable argument file.o, where file can be
any valid filename
Square brackets [ ] Optional arguments mcc18 [options] file
[options]
Curly brackets and pipe
character: { | }
Choice of mutually exclusive
arguments; an OR selection
errorlevel {0|1}
Ellipses... Replaces repeated text var_name [,
var_name...]
Represents code supplied by
user
void main (void)
{ ...
}
Preface
2018 Microchip Technology Inc. DS50002764A-page 7
RECOMMENDED READING
This user's guide describes how to use the CL8800 230 VAC Offline LED Driver
Evaluation Board. The following Microchip document is available and recommended
as supplemental reference resource:
CL8800 Data Sheet - “Sequential Linear LED Driver” (DS20005357)
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:
Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents,
latest software releases and archived software
General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
Distributor or Representative
Local Sales Office
Field Application Engineer (FAE)
Technical Support
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at:
http://www.microchip.com/support.
DOCUMENT REVISION HISTORY
Revision A (August 2018)
Initial Release of this Document.
CL8800 230 V
AC
Offline LED Driver Evaluation Board User’s Guide
DS50002764A-page 8 2018 Microchip Technology Inc.
NOTES:
CL8800
230 VAC OFFLINE LED DRIVER
EVALUATION BOARD USER’S GUIDE
2018 Microchip Technology Inc. DS50002764A-page 9
Chapter 1. Product Overview
1.1 INTRODUCTION
This chapter provides an overview of the CL8800 230 VAC Offline LED Driver Evalua-
tion Board and covers the following topics:
CL8800 Short Overview
CL8800 Key Features
Overview of the CL8800 230 VAC Offline LED Driver Evaluation Board
Contents of the CL8800 230 VAC Offline LED Driver Evaluation Board Kit
1.2 CL8800 SHORT OVERVIEW
The CL8800 is designed to drive a long string of low current LEDs directly from the AC
mains.
Applications:
Fluorescent tube retrofit
Incandescent and CFL bulb replacement
A19 bulb with a maximum power rating of about 8.5W at 230 VAC (60W
incandescent equivalent bulbs).
1.3 CL8800 KEY FEATURES
Minimal Component Count, the Base Configuration: CL8800, Six Resistors and a
Diode Bridge
No Magnetics, No Capacitors
Up to 7.5W Output (13W with Heat Sink)
> 110 Lm/W Using Efficient LEDs
85% Typical Electrical Efficiency
> 0.95 Power Factor
< 20% Total Harmonic Distortion (THD) Line Current
Low Conducted EMI Without Filters
85% LED Luminous Utilization
Phase Dimmer Compatible with a Resistor-Capacitor (RC) Network
CL8800 230 V
AC
Offline LED Driver Evaluation Board User’s Guide
DS50002764A-page 10 2018 Microchip Technology Inc.
FIGURE 1-1: Typical CL8800 230 VAC Offline LED Driver Evaluation Board
Circuit.
1.4 OVERVIEW OF THE CL8800 230 VAC OFFLINE LED DRIVER EVALUATION
BOARD
The CL8800 230 VAC Offline LED Driver Evaluation Board (ADM00866) and a
designated LED Load Board (ADM00861) represent a complete lighting solution,
powered directly from the 230 VAC line and based on Microchip Technology's CL8800
sequential linear LED driver. The application achieves efficient operation without using
any magnetics or conventional switching techniques and is a flexible solution that
allows users to design and test their own LED Load. The available LED Load is made
with 12 LEDs. Since no high frequencies are present, it exhibits inherently low
conducted and radiated EMI without needing input filters or shielding. Because the
current through the LEDs follows the AC input voltage, Power Factor Correction (PFC)
circuitry is not needed. With the addition of an RC network, the CL8800 is compatible
with both leading-edge and trailing-edge dimmers.
The LED Load is provided on a double-layer 60 mm diameter FR4 (0.6 mm thick) PCB,
ready to be mounted on a pin-fin heat sink. The kit includes a black anodized pin-fin
heat sink and double-sided adhesive thermal tape to mount the LED Load on it. The
LED Load is also developed to be used with other LED Driver boards from the
CL88XXX series, so it is equipped with a selectable (by means of a jumper) NTC or
PTC thermistor, making overtemperature protection (OTP) possible. For the current
application, the selection activates the PTC by mounting the jumper between positions
1 and 2 of the J4 header.
The LED Driver PCB (ADM00866) is made on a 1.6 mm standard double-layer FR4.
The kit includes a 10-wire flat cable to connect the LED Driver Board to the LED Load.
All circuitry and hardware is provided, along with transient protection and
overtemperature protection. Plug into a 230 VAC outlet (50 Hz or 60 Hz) to get started.
Product Overview
2018 Microchip Technology Inc. DS50002764A-page 11
FIGURE 1-2: CL8800 230 VAC Offline LED Driver Evaluation Board
(ADM00866) Top View.
FIGURE 1-3: CL8800 LED Load Board (ADM00861) Top View.
CL8800 230 V
AC
Offline LED Driver Evaluation Board User’s Guide
DS50002764A-page 12 2018 Microchip Technology Inc.
1.5 CONTENTS OF THE CL8800 230 VAC OFFLINE LED DRIVER EVALUATION
BOARD KIT
The CL8800 230 VAC Offline LED Driver Evaluation Board Kit includes:
CL8800 230 VAC Offline LED Driver Evaluation Board (ADM00866)
10-wire interconnection flat cable
4 nylon stand-offs with corresponding screws
Important information sheet
The CL8800 LED Load Board (ADM00861) is available for purchase from
www.microchipdirect.com. The CL8800 LED Load Board Kit includes:
CL8800 LED Load Board (ADM00861)
LED Load pin-fin heat sink
Thermal double-sided adhesive tape
Important information sheet
CL8800
230 VAC OFFLINE LED DRIVER
EVALUATION BOARD USER’S GUIDE
2018 Microchip Technology Inc. DS50002764A-page 13
Chapter 2. Installation and Operation
2.1 INTRODUCTION
The CL8800 230 VAC Offline LED Driver Evaluation Board is intended to drive a long
string of low current LEDs directly from the 230V AC mains. A basic driver circuit con-
sists of CL8800, six resistors and a bridge rectifier. Two to four additional components
are optional for various levels of transient protection, also with a low-price PTC to
assure remote OTP. No capacitors, EMI filters or power factor correction circuits are
needed.
A string of series LEDs is tapped at four locations, the next two outputs being populated
with Zener diodes from economic considerations (fewer taps reduce costs). It is
economically inefficient to populate the last two taps with LEDs since they are lit for a
very short time when the voltage is near the peak of the input voltage sinus wave.
Regarding the application requirements, the user can have six taps populated with
LEDs because higher taps increase the efficiency and lower the THD. Six linear current
regulators sink current at each tap and are sequentially turned on and off, tracking the
input sine wave voltage. Voltage across each regulator is minimized when conducting,
providing high efficiency. Output current at each tap is individually resistor-adjustable.
Cross-regulation, as the CL8800 switches from one regulator to another, provides
smooth transitions. The current waveform can be tailored to optimize for input voltage
range, line/load regulation, output power/current, efficiency, power factor, THD, dimmer
compatibility and LED utilization. With the addition of a Resistor-Capacitor (RC) net-
work, the driver is compatible with a wider range of phase-cut dimmers. The data sheet
includes a description of how the driver operates, with design guidelines and examples.
2.1.1 Board Features
The CL8800 230 VAC Offline LED Driver Evaluation Board (ADM00866) has the
following features:
Input Voltage: 230 VAC +/-15%, 50/60 Hz
Typical Output Capability: up to 115 mA (TAP1 = 60 mA, TAP2 = 90 mA,
TAP3-6 = 115 mA)
Efficiency: Typical 85%
Maximum Output Power: 7.5W (13W, it depends on the cooling provided)
The 12 series LED Load Board (ADM00861) has the following features:
12 Osram Duris® S8 Family LEDs (GW P9LR31.EM) Grouped in 4 Taps
A 10-Wire Flat Cable Input Connector
The Possibility to Select a PTC or an NTC Thermistor for OTP, by Using Jumper
J4 As Follows:
- Mounted on position 1-2 and a 3.3 PTC is active in circuit (R4). This selec-
tion should be made when the LED Load is used with the CL8800 230 VAC
Offline LED Driver Evaluation Board (ADM00866).
- Mounted on position 2-3 and a 470k NTC is active in circuit (R1). This selec-
tion should be made when the LED Load is used with the CL88030 230 VAC
LED Driver Board (ADM00860).
- By default, the J4 jumper is set between positions 2 and 3
CL8800 230 V
AC
Offline LED Driver Evaluation Board User’s Guide
DS50002764A-page 14 2018 Microchip Technology Inc.
Two 0 Resistors (R2 and R3) to Select the First Tap Series LED Count. R2 is
Present by Default.
2.2 GETTING STARTED
The CL8800 230 VAC Offline LED Driver Evaluation Board is fully tested to evaluate and
demonstrate the CL8800 LED Driver.
Take into account the following recommendations before starting the setup process:
Place the CL8800 LED Driver Evaluation Board and the LED Load assembly on a
non-conductive surface when connected to the AC line.
Do not come into contact with any of the two demonstration unit boards while they
are connected to the AC line.
Disconnect the demonstration units from the AC line before performing any work
on any of them.
Do not connect instruments having earth-referenced inputs, such as most
oscilloscopes (use isolation transformers).
It is suggested that utility power for testing is provided from an AC source with a
floating output, and that differential voltage probes are used.
Failure to adhere to these guidelines may result in damage to the demo unit, the test
instruments, and/or can put the person conducting the tests in danger.
2.2.1 Prerequisites
Since the power of the application is about 10W, for a longer operation of the LED Load
(more than 30s), attach the provided heat sink using the double-sided adhesive thermal
tape by following these steps:
1. Before you start, be sure that the surface of the heat sink and of the PCB are dry
and clean (use cotton-made smooth material to clean if needed).
2. Detach the protection foil on the thermal tape from one side.
3. Attach the open portion of the thermal tape to the base of the heat sink.
4. Detach the second protection foil from the thermal tape.
5. Attach the PCB to the heat sink.
Slowly press on the top of the PCB to be sure that the thermal contact will be made all
over the board.
WARNING
The CL8800 LED Driver Evaluation Board (ADM00866) and CL8800 LED Load Board
(ADM00861) do NOT provide electrical isolation between the AC line and the lamp
circuitry. Dangerous voltages are present when connected to the AC line. Exercise
caution!
Installation and Operation
2018 Microchip Technology Inc. DS50002764A-page 15
2.3 SETUP PROCEDURE
Powering the CL8800 230 VAC Offline LED Driver Evaluation Board is easy. The only
connections to be made are from the LED Driver Board to the LED Load assembled on
a pin-fin heat sink, using the provided 10-wire flat cable, and from the LED Driver Board
to the AC line via the power cord.
Follow these steps:
1. Read the above recommendations and precautions.
2. Set the jumper J4 on the LED Load Board between positions 1 and 2 to activate
the PTC for the OTP (this is specific when using the LED Load with ADM00866).
3. Connect the CL8800 LED Driver Evaluation Board and the CL8800 LED Load
Board by means of the provided 10-wire flat cable, between J2 and J3 connec-
tors. It is recommended to exercise caution, as the connectors on the flat cable
are protected from being connected incorrectly.
4. Connect the power cord on J1 on the LED Driver Board. The input connector J1
is placed on the left side of the LED Driver board, which is marked with the
inscription: AC.
5. Use a colored plexiglass above the LED Load Board for eye protection against
extreme light.
6. Plug the power cord into a 230 VAC outlet and apply 230 VAC ±15%, 50 Hz. While
it is possible for the values to be below this range, it is recommended not to
exceed 265 VAC. In this case, the Transient Protection feature is automatically
activated. Line frequency is not critical (50 Hz or 60 Hz).
A variable AC power supply is needed for testing and evaluation in the laboratory. The
power supply requires an output capability of at least 20W and a voltage range from
0 VAC to 270 VAC. This can also be obtained from an autotransformer supplied from the
mains or an electronic AC/AC power supply (for example, the Chroma ATE Inc. 61500
series).
Figure 2-1 illustrates the connection between ADM00866 and ADM00861.
FIGURE 2-1: Connection Diagram.
Note: Auto-transformers do not provide isolation from the utility mains.
CL8800 230 V
AC
Offline LED Driver Evaluation Board User’s Guide
DS50002764A-page 16 2018 Microchip Technology Inc.
2.4 HOW THE CL8800 230 VAC OFFLINE LED DRIVER EVALUATION BOARD
WORKS
The CL8800 230 VAC Offline LED Driver Evaluation Board is designed to control the
current through the six taps, four with LEDs and two populated with Zener diodes, while
maintaining high-input power factor (PF) and low THD.
Zener diodes may be substituted for LEDs for the upper taps of the string. The last one
or two taps of the LED string contribute little to the light output they are mainly present
to offload the adjacent upstream regulator at high-line voltages to minimize losses. The
advantages of Zener substitution include minimizing unlit LEDs at low line for better
light uniformity, better line regulation at high line, fewer LEDs for lower cost and less
PCB area, and fewer board-to-board connections. Disadvantages include slightly
reduced efficiency at high line and additional heat load on the driver board.
The CL8800 230 VAC Offline LED Driver Evaluation Board includes a CL8800 IC, which
is a sequential linear LED driver controlling six taps of an LED string. Tap sequencing
assures the regulators are turned on and off at the proper times. Tap sequencing also
controls the smooth transition from one regulator to the next, without generating
EMI-causing glitches in input current. Two concepts are involved:
Output current at each tap is individually resistor-adjustable.
The second concept is called self-commutation. Using only the tap currents
themselves, this technique inherently provides smooth transitions from one regu-
lator to the next without relying on tap voltages or the rectified AC to coordinate
the transitions. This avoids having to monitor high voltages and is more precise.
These two concepts work together to properly sequence the current regulators and to
provide glitch-free operation and thus avoiding conducted EMI.
The CL8800 230 VAC Offline LED Driver Evaluation Board contains all the circuitry
necessary to perform, as well as OTP, and output light ripple reduction circuit.
The OTP is implemented using a single non-linear positive temperature coefficient
resistor (PTC) in series with the current-setting resistors. This uses an inexpensive,
external 2.2 to 3.3 standard PTC thermistor to remotely sense LED temperature.
The thermistor is located on the LED Load Board, in close proximity to the LEDs, pro-
viding near-direct LED temperature monitoring. At a critical temperature (around 85°C),
the resistance of the PTC rapidly increases manifold. At this point, the PTC resistance
becomes significant compared to the current-setting resistor and begins reducing LED
drive current. If a different critical temperature value is desired, simply replace the sup-
plied PTC (R4 on the LED Load) with another low-resistance PTC with the desired
thermal response. Paralleling the PTC with an ordinary resistor is another way to
control thermal response.
The Ripple Reduction Circuit (RRC) providing low output ripple is achieved using a
capacitor (C2, C3) and four diodes (D2, D3). The capacitor may consist of one or more
paralleled ceramic/electrolytic capacitors. The CL8800 with RRC operates in four
phases: recharge, hold-up, direct, and under certain conditions, idle. All active current
paths include Segment 1 (TAP1), assuring uninterrupted light output on it during all
phases of operation, excluding idle. That is why it is important to have a much greater
number of LEDs on TAP1 (6 LEDs in this case) compared to the rest. This reduces
overall ripple.
For more information, see the CL88020 data sheet.
The Mindianalog simulator of the CL8800 can be used to adjust tap resistors. To run
the Mindi model for the CL8800, install the Mindi analog simulator tool from www.micro-
chip.com.
CL8800 230 V
AC
Offline LED Driver Evaluation Board User’s Guide
DS50002764A-page 18 2018 Microchip Technology Inc.
NOTES:
CL8800
230 VAC OFFLINE LED DRIVER
EVALUATION BOARD USER’S GUIDE
2018 Microchip Technology Inc. DS50002764A-page 19
Appendix A. Schematic and Layouts
A.1 INTRODUCTION
This appendix contains the following schematics and layouts for the CL8800 230 VAC
Offline LED Driver Evaluation Board and for the CL8800 LED Load Board:
Board Schematic – ADM00866
Board Schematic – ADM00861
• ADM00866:
-ADM00866 – Top Silk
-ADM00866 – Top Copper and Silk
-ADM00866 – Top Copper
-ADM00866 – Bottom Copper
-ADM00866 – Bottom Copper and Silk
• ADM00861:
-ADM00861 – Top Silk
-AMD00861 – Top Copper and Silk
-ADM00861 – Top Copper
-ADM00861 – Bottom Copper
DS50002764A-page 20 2018 Microchip Technology Inc.
A.2 BOARD SCHEMATIC – ADM00866
GND
GND
GND
CMB02070X1809GB200
CRM2512-JW-100ELF
CU4032K150G2K1
150VAC
600V
1A
TP6 TP7
TP5
TP8
TP3
TP4
TP14
TERMINAL 1x2
12
J1
OSTHD020080
240V
4032
10%
MOV1
MB6S
4 1
23
~
~
+
-
D1
TP2
MM
1
2
D3
MM
1
2
D2
10R
2512
5%
R10
10R
2512
5%
R9
TP1
TP15
2345678910
J2
CL8800K63-G
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
S
E
T
N
C
S
2
N
C
S
E
T
3
C
S
E
T
4
N
C
S
E
T
5
S
6
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
6
T
A
P
5
T
A
P
4
T
A
P
3
T
T
A
P
B
I
A
S
EP
IC1
GND GND
27V
D4
27V
D5
7.5R
R1
3.24R
R2
1R
R3
1R
R5
0.5R
R4
GND
10000pF
C1
9.1R
R8
1
R
Schematic and Layouts
2018 Microchip Technology Inc. DS50002764A-page 21
A.3 BOARD SCHEMATIC – ADM00861
A.4 ADM00866 – TOP SILK
LED1-12 Osram Duris S8 GW P9LR31.EM
WHITE
LD1
WHITE
LD2
WHITE
LD3
WHITE
LD4
WHITE
LD5
WHITE
LD6
WHITE
LD7
WHITE
LD8
WHITE
LD9
WHITE
LD10
WHITE
LD12
WHITE
LD11
2345678910
J3
0R
1206
1%
R2
0R
1206
1%
DNP
R3
DNP
NCP18WM474J03RB
Molex 0908140810
470k
-t
R1
3.3R
+t
R4
2
3
J4
TP5TP6 TP7TP16
TP15
TP8 TP3
PRG18BC3R3MM1RB
CL8800 230 V
AC
Offline LED Driver Evaluation Board User’s Guide
DS50002764A-page 22 2018 Microchip Technology Inc.
A.5 ADM00866 – TOP COPPER AND SILK
A.6 ADM00866 – TOP COPPER
Schematic and Layouts
2018 Microchip Technology Inc. DS50002764A-page 23
A.7 ADM00866 – BOTTOM COPPER
A.8 ADM00866 – BOTTOM COPPER AND SILK
CL8800 230 V
AC
Offline LED Driver Evaluation Board User’s Guide
DS50002764A-page 26 2018 Microchip Technology Inc.
NOTES:
CL8800 230 V
AC
Offline LED Driver Evaluation Board User’s Guide
DS50002764A-page 28 2018 Microchip Technology Inc.
TABLE B-2: BILL OF MATERIALS (BOM) FOR ADM00866 - MECHANICAL PARTS
Qty
.Reference Description Manufacturer Part Number
1 CBL1 Mechanical HW Cable, Picoflex, IDT to IDT,
10-COND, 250 mm
Molex®92315-1025
1 HS1 Mechanical HW Heat Sink,
L8.5 mm x W6.35 mm x H4.8 mm, Black
Assmann Electronics Inc. V5618A
1 LABEL1 Label Assembly, W/REV Level (Small
Modules), PER MTS-0002
4 SCR1, SCR2,
SCR3, SCR4
Mechanical HW Screw, #6-32 x 1/4”,
PanHead, PHIL, Nylon
B&F™ Fasteners Supply NY PMS 632 0025 PH
4 STANDOFF1,
STANDOFF2,
STANDOFF3,
STANDOFF4
Mechanical HW Stand-Off, #6-32 x 3/8", F,
HEX, Nylon
Keystone Electronics
Corp.
1903B
1 TAPE1 Mechanical HW, Tape, Thermal Sheet,
L254W254, a Fraction of 7 x 9 mm
Bergquist Company
GmbH
BP100-0.008-00-1010
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM
used in manufacturing uses all RoHS-compliant components.
TABLE B-3: BILL OF MATERIALS (BOM) FOR ADM00861
Qty. Reference Description Manufacturer Part Number
1 HS2 Mechanical HW Heat Sink, D60 mm x H30 mm,
9.1W, Black
MechaTronix
Kaohsiung Co., Ltd.
LPF60A30-5-B
1 J3 Connector Header, 1.27 mm, Male, 1x10, Tin,
SMD, Vertical
Digi-Key Electronics WM19277-ND
1 J4 Connector Header, Male, 1x3, 1.27 mm, AU,
SMD
Harwin Plc. M50-3630342
1 LABEL1 Label, AIPD Board Assembly
12 LD1, LD2,
LD3, LD4,
LD5, LD6,
LD7, LD8,
LD9, LD10,
LD11, LD12
Diode LED, White, 24.8V, 150 mA, 500 lm,
2700K, SMD, L5W5H0.7
OSRAM Opto
Semiconductors
GmbH
GW
P9LR31.EM-PPPR-XX5
8-1-150-R18
1 PCB1 CL8800 LED Load Board Printed Circuit
Board
Microchip
Technology Inc.
04-10714-R1
1 R1 Resistor Thermistor, 470k, 5%, 100 mW, 0603 Murata Electronics
North America, Inc.
NCP18WM474J03RB
1 R2 Resistor, TKF, 0R, 1%, 1/4W, SMD, 1206 TT Electronics Plc. WCR1206-R005JI
0 R3 DO NOT POPULATE TT Electronics Plc. WCR1206-R005JI
1 R4 Resistor, Fuse Resettable, 180 mA, 16V, PTC,
SMD, 0603
Murata Electronics
North America, Inc.
PRG18BC3R3MM1RB
1 SH4 Mechanical HW Jumper, 1.27 mm, 1x2, Gold Sullins Connector
Solutions
NPB02SVAN-RC
1 TAPE 1 Mechanical HW, Tape, Thermal Sheet,
L254W254, a Fraction (circular 60 mm
diameter) of 1/16 from the Sheet
Bergquist Company
GmbH
BP100-0.008-00-1010
Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM
used in manufacturing uses all RoHS-compliant components.


Product specificaties

Merk: Microchip
Categorie: Niet gecategoriseerd
Model: CL8800

Heb je hulp nodig?

Als je hulp nodig hebt met Microchip CL8800 stel dan hieronder een vraag en andere gebruikers zullen je antwoorden




Handleiding Niet gecategoriseerd Microchip

Handleiding Niet gecategoriseerd

Nieuwste handleidingen voor Niet gecategoriseerd