Kubota ZG227A-3-54 Handleiding

Kubota Grasmaaier ZG227A-3-54

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Pagina 1/59

MODELS

MODELOS

ZG222A

ZG227A

OPERATOR'S MANUAL

MANUAL DEL OPERADOR

English, Spanish (U.S.A.)

Code No.

C digo n° óK3272-7122-2

PRINTED IN U.S.A.

IMPRESO EN E.E.U.U.

READ AND SAVE THIS MANUAL

LEA Y CONSERVE ESTE MANUAL

A1BDABDNAP0010

ENGLISH

Abbreviations

API

ASTM

fpm

HST

m/s

PTO

RH/LH

ROPS

rpm

r/s

SAE

Definitions

American Petroleum Institute

American Society for Testing and Materials, USA

Feet Per Minute

Hydrostatic Transmission

Meters Per Second

Power Take Off

Right-hand and left-hand sides are determined by facing in

the direction of forward travel

Roll-Over Protective Structures

Revolutions Per Minute

Revolutions Per Second

Society of Automotive Engineers

California Proposition 65

WARNING

Engine exhaust, some of its constituents,

certain vehicle components and fluids,

contain or emit chemicals known to the

State of California to cause cancer and birth

defects or other reproductive harm.

ABBREVIATION LIST

Canadian Electromagnetic Compatibility (EMC):

This machine complies with Industry Canada ICES-002.

ENGLISH

UNIVERSAL SYMBOLS

As a guide to the operation of your machine, various universal symbols have been utilized on the instruments and

controls. The symbols are shown below with an indication of their meaning.

Safety Alert Symbol

Gasoline Fuel

Fuel-Level

Parking Brake

Engine-Stop

Engine-Run

Starter Control

Power Take-Off Clutch Control-Off Position

(Disengaged)

Power Take-Off Clutch Control-On Position

(Engaged)

Hours

Cutting Height

Mower-Lowered position

Mower-Raised position

Fast

Slow

Engine Speed Control

Battery

Oil Pressure

Choke

FOREWORD

SAFETY FIRST

IMPORTANT :

NOTE :

3 DANGER :

3 WARNING :

3 CAUTION :

Indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, could result in minor or moderate injury.

Indicates that equipment or property damage could result if

instructions are not followed.

Gives helpful information.

You are now the proud owner of a KUBOTA ZERO TURN MOWER. This machine

is a product of KUBOTA's quality engineering and manufacturing. It is made of

excellent materials and under a rigid quality control system. It will give you long,

satisfactory service. To obtain the best use of your machine, please read this

manual carefully. It will help you become familiar with the operation of the machine

and contains many helpful hints about machine maintenance. It is KUBOTA's policy

to utilize, as quickly as possible, every advance in our research. The immediate use

of new techniques in the manufacturing of products may cause some small parts of

this manual to become outdated. KUBOTA distributors and dealers will have the

most up-to-date information. Please do not hesitate to consult them.

This symbol, the industry's ''Safety Alert Symbol'', is used throughout this manual

and on labels on the machine itself to warn of the possibility of personal injury.

Read these instructions carefully. It is essential that you read the instructions and

safety regulations before you attempt to assemble or use this unit.

ENGLISH

CONTENTS

ENGLISH

STOPPING............................................................................................................. 26

PARKING............................................................................................................... 26

TRANSPORTING................................................................................................... 27

OPERATING THE MOWER ...................................................................................... 28

MAKING THE MOST OF YOUR MOWER............................................................. 28

ADJUSTING CUTTING HEIGHT ........................................................................... 28

OPERATING MOWER........................................................................................... 31

PTO Lever ......................................................................................................................31

Starting ...........................................................................................................................31

TIRES AND WHEELS ............................................................................................... 32

TIRES............................................................................. ............................. ........... 32

Inflation Pressure............................................................................................................ 32

WHEELS ................................................................................................................ 32

Remove and Install Front Caster Wheels.......................................................................33

MAINTENANCE......................................................................................................... 34

SERVICE INTERVALS .................................................. ............................. ........... 34

PERIODIC SERVICE CHART LABEL ................................................................... 36

LUBRICANTS AND FUEL.............................................. ............................. ........... 37

PERIODIC SERVICE................................................................................................. 39

HOW TO OPEN THE HOOD AND STEP .............................................................. 39

Hood ...............................................................................................................................39

Step ................................................................................................................................39

HOW TO RAISE THE OPERATOR'S SEAT.......................................................... 40

HOW TO OPEN THE LEVER GUIDE.................................................................... 41

LIFT-UP POINT...................................................................................................... 41

Front side:....................................................................................................................... 41

Rear side: .......................................................................................................................42

DAILY CHECK ....................................................................................................... 42

Checking Engine Oil Level..............................................................................................43

Checking Amount of Fuel and Refueling ........................................................................43

Checking and Cleaning Air Intake Screen and Air Intake Area to Prevent

Overheating ....................................................................................................................44

Checking Tire Pressure ..................................................................................................45

Inflation Pressure............................................................................................................ 45

Checking Transmission Fluid Level................................................................................ 46

Lubricating All Grease Fittings........................................................................................46

Checking Movable Parts.................................................................................................47

EVERY 50 HOURS................................................................................................ 47

Checking Engine Start System.......................................................................................47

Checking OPC System ...................................................................................................48

Checking Gear Box Oil Level..........................................................................................49

Greasing .........................................................................................................................50

Oiling...............................................................................................................................52

EVERY 100 HOURS .............................................................................................. 52

Changing Engine Oil.......................................................................................................52

Cleaning Air Cleaner Primary Element ...........................................................................53

Cleaning Engine Shroud Panel....................................................................................... 53

Cleaning Engine Oil Cooler Fins..................................................................................... 55

Checking Fuel Filter........................................................................................................56

CONTENTS

ENGLISH

LEVEL MOWER DECK (Front-to-Rear) .........................................................................78

GENERAL TORQUE SPECIFICATION ................................................................. 80

TIGHTENING TORQUE CHART ........................................................................... 81

STORAGE ................................................................................................................. 82

MACHINE STORAGE.................................................... ............................. ........... 82

REMOVING THE MACHINE FROM STORAGE.................................................... 82

Fuel................................................................................................................................. 82

Inspecting and Cleaning Fuel Filter Bowl .......................................................................83

TROUBLESHOOTING............................................................................................... 85

ENGINE TROUBLESHOOTING .................................... ............................. ........... 85

BATTERY TROUBLESHOOTING ......................................................................... 87

MACHINE TROUBLESHOOTING ......................................................................... 87

MOWER TROUBLESHOOTING............................................................................ 88

ENGINE EMISSION RELATED INFORMATION....................................................... 90

INDEX........................................................................................................................ 91

-1SAFE OPERATION

ENGLISH

SAFE OPERATION

Careful operation is your best insurance against an

accident. Read and understand this manual carefully

before operating the machine. All operators, no matter

how much experience they may have had, should read

this and other related manuals before operating the

machine or any implement attached to it. It is the owner's

obligation to instruct all operators in safe operation.

This mowing machine is capable of amputating hands and

feet and throwing objects. Failure to observe the following

safety instructions could result in serious injury or death.

1. The ZERO TURN MOWING MACHINE has different

steering characteristics than other machines with a

steering wheel and does not have a service brake

pedal (but, has a parking brake lock pedal that can be

used to stop the machine in an emergency. Normal

slowing down and stopping is done with the motion

control levers.). Read and understand the operators

manual before operating the machine. Practice

operating machine at low engine speed without mower

engaged in an unobstructed area.

2. Know your equipment and its limitations. Read all

instructions in this manual and machine safety labels

before attempting to start and operate the machine.

3. Pay special attention to the safety labels on the

machine itself.

4. KUBOTA recommends the use of a Roll Over

Protective Structures (ROPS) and seat belt in almost

all applications. This combination will reduce the risk

of serious injury or death, should the machine be

upset.

The machine is equipped with a Foldable ROPS,

which may be temporarily folded down only when

absolutely necessary for areas with height constraints.

(There is no operator protection provided by the ROPS

in the folded position. For operator safety the ROPS

should be placed in the upright and locked position

and the seat belt fastened for all other operations.)

If the ROPS is loosened or removed for any reason,

make sure that all parts are reinstalled correctly before

operating the machine.

Never modify or repair a ROPS because welding,

bending, drilling, grinding, or cutting may weaken the

structure.

A damaged ROPS structure must be replaced, not

repaired or revised.

If any structural member of the ROPS is damaged,

replace the entire structure at your local KUBOTA

Dealer.

5. Always use the seat belt when the ROPS is upright. Do

not use the seat belt if the ROPS is down or if there is

no ROPS. Check the seat belt regularly and replace if

frayed or damaged.

6. Do not allow any bystanders around or near machine

during operation.

7. Do not allow passengers, children or non-qualified

operators on the machine at any time. The operator

must remain in the machine seat throughout

operation.

8. Do not operate the machine or any attachments while

under the influence of alcohol, medication, controlled

substances or when fatigued.

9. Do not wear loose, torn, or bulky clothing around

machine. The clothing may catch on moving parts or

controls, leading to the risk of accident. Wear and use

any additional safety items such as hard hat, safety

boots or shoes, eye and hearing protection, gloves,

etc. as appropriate or required.

10.Do not wear radio or music headphones while

operating the machine.

Safe operation requires your full attention.

11.Carefully check the vicinity before operating machine

or any implement attached to it. Clear the work area of

objects (wires, rocks, etc.) that might be picked up and

thrown. Check for overhead clearance which may

interfere with a grass catcher.

12.Check brakes and other mechanical parts for correct

adjustment and wear. Replace worn or damaged parts

promptly. Check the tightness of all nuts and bolts

regularly. (For further details, see "PERIODIC

SERVICE" and "ADJUSTMENT" section.)

13.Keep all shields and guards in place. Replace any that

are damaged or missing.

1. BEFORE OPERATING

(1) ROPS

(2) Seat belt

SAFE OPERATION-2

ENGLISH

14.Before allowing other people to use your machine,

explain how to operate and have them read this

manual before operation.

15.In addition to the design and configuration of

equipment, hazard control and accident prevention

are dependent upon the awareness, concern and

prudence of personnel involved in the operation,

transport and maintenance of the equipment.

16.Keep the machine and attachments in good operating

condition and keep safety devices in place and in

proper working condition.

17.Do not modify the machine. Unauthorized modification

may affect the function of the machine, which may

result in personal injury.

18.Use only implements approved by KUBOTA. Use

proper ballast to front or rear of machine to reduce the

risk of upsets. Follow the "Safe Operation"

procedures, specified in the manuals with equipment.

19.Keep your machine clean. Accumulations of dirt,

grease, and trash can contribute to fires and lead to

personal injury.

20.The exhaust gas from the muffler is very hot. To

prevent fire, do not expose dry grass, mowed grass, oil

and any other combustible materials to exhaust gas.

Use a spark arrester where required. Also keep the

engine and muffler clean all the time.

CC Starting

1. Always sit in the operator's seat when starting engine

or operating levers or controls.

2. Before starting the engine make sure that the motion

control levers are in neutral lock, the parking brake is

applied, and Power Take Off (PTO) is disengaged

(OFF).

3. Do not start engine by shorting across starter

terminals. The machine may start in gear and move if

normal starting circuitry is bypassed.

4. Do not operate or idle engine in a non-ventilated area.

Carbon monoxide gas is colorless, odorless, and

deadly.

5. Do not start engine while tilting deck.

6. Check before each use that operator presence

controls are functioning correctly. Test safety systems.

(See "Checking Engine Start System" and "Checking

OPC System" in "EVERY 50 HOURS" in "PERIODIC

SERVICE" section.)

Do not operate unless they are functioning correctly.

CC Working

1. Do not turn sharply when driving at high speed.

2. To avoid tip over, slow down when turning on uneven

terrain or before stopping.

3. Do not operate near ditches, holes, embankments, or

other terrain, which may collapse under the machine

weight. The risk of machine tip over increases when

the ground is loose or wet.

4. Park the machine on a firm and level surface.

5. Watch where you are going at all times. Watch for and

avoid obstacles. Be alert at curbs, shrubs, near trees,

and other obstructions and hidden hazards. Obstacles

can damage machine (fuel hoses, wire harness etc.).

6. Know what is behind you before backing up. Look to

the rear before and when backing. Do not mow while

in reverse unless absolutely necessary and make sure

the area immediately behind you is clear of

obstructions or holes and small children. Use extra

caution when machine is equipped with Grass

Catcher. Your view to the rear is restricted.

7. When working in groups, always let others know what

you are doing ahead of time.

8. Do not drive machine on streets or highways. Watch

for traffic when you cross roads or operate near roads.

9. Be aware of the mower discharge direction and do not

point it at anyone.

10.When using any attachments, never direct discharge

material toward bystanders. Do not allow anyone near

the attachments while in operation.

Do not mow when bystanders are present in the

mowing area.

11.To reduce fire hazards, keep the engine exhaust area

free of grass or leaves.

12.Be sure rotating blades and engine are stopped and

the key is removed before placing hands or feet near

blades and cleaning blockages or unclogging chute.

13.Shut the engine off and wait for all movement to stop

before removing grass catcher or unclogging chute.

14.Watch the temperature gauge and maintain all

screens to avoid overheating conditions.

15.Always inspect the mower for damage after striking a

foreign object. Repair or replace any damaged parts

before restarting.

16.Operate during daylight or in bright artificial light.

CC Children

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are attracted to the

machine and mowing activity.

Never assume that children will remain where you last

saw them.

1. Keep children out of the mowing area and under the

watchful care of another responsible adult.

2. Be alert and turn machine off if children enter the area.

3. Before and when backing, look behind and down for

small children.

4. Never carry children. There is no safe place for them

to ride. They may fall off and be seriously injured or

interfere with safe machine operation.

5. Never allow children to operate the machine, even

under adult supervision.

2. OPERATING

-3SAFE OPERATION

ENGLISH

6. Use extra care when approaching blind corners,

shrubs, trees, or other obstructions that might hide

children from sight.

7. Do not mow in reverse unless it is absolutely

necessary and make sure area to the rear is clear of

children before doing so.

CC Operators, age 60 years and above

Data indicates that operators, age 60 years and above,

are involved in a large percentage of machine-related

injuries. These operators should evaluate their ability to

operate the machine safely enough to protect themselves

and others from serious injury.

CC Operation on slopes

Slopes are major factor related to loss-of-control and tip-

over accidents, which can result in severe injury or death.

All slopes require extra caution.

If you cannot back up the slope or if you feel uneasy on it,

do not mow it.

If the engine stops when operating on a slope apply the

parking brake immediately to prevent machine run away.

1. To avoid tip over, operate across the slopes not up and

down. Stay off hills and slopes too steep for safe

operation.

2. Remove obstacles such as rocks, tree limbs, etc.

3. Stay alert for holes in the terrain and other hidden

hazards. Keep away from drop-offs. Uneven terrain

could overturn the machine. Tall grass can hide

obstacles.

4. Follow the manufacturer's recommendations for wheel

weight or counterweights to improve stability.

5. Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction.

6. Avoid starting or stopping on a slope. If tires lose

traction, disengage PTO and proceed slowly straight

down the slope.

7. Reduce speed and exercise extreme caution on

slopes and in sharp turns to prevent tip-over or loss of

control.

8. Use special caution when changing direction on

slopes. Slow down, and use extra caution when

changing direction on a slope.

DO NOT

1. Do not turn on slopes unless necessary. If necessary,

turn uphill slowly and gradually.

2. Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over if a wheel is over

the edge of cliff or ditch, or if an edge caves in.

3. Do not mow on wet grass. Reduced traction could

cause sliding and loss of control.

4. Do not try to stabilize the machine by putting your foot

on the ground.

5. Do not use grass catcher on steep slopes.

6. Do not start or stop suddenly when going uphill or

downhill. Avoid sudden start and stops on slopes.

7. Never "freewheel". Do not let the machine travel

downhill with motion control levers at neutral lock

position or in neutral.

8. Do not operate machine without the mower deck

installed.

CC Stopping

1. Park the machine on level ground.

2. Make sure that the machine and all attachments have

come to a complete stop before dismounting.

3. Before dismounting, apply parking brake, place the

motion control levers in their neutral lock positions,

disengage the PTO, lower all attachments to the

ground, turn off the engine, and remove the key.

4. Do not park the machine on dry grass or leaves.

1. Before installing or using PTO-driven equipment, read

the manufacturer's manual and review the safety

labels attached to the equipment.

2. Wait until all moving components have completely

stopped before connecting, disconnecting, adjusting,

cleaning, or servicing any PTO-driven equipment.

3. Use the PTO with KUBOTA approved attachments.

The speed of PTO:

ZG222A/ZG227A 2530 rpm at engine 3200 rpm

1. Use lift link only with authorized attachments designed

for lift link usage.

1. Disengage power to attachment(s) when transporting

or not in use.

2. Do not tow this machine. Use a suitable truck or trailer

when transporting on public roads.

3. Use extra care when loading or unloading the machine

into a trailer or truck.

4. This machine is not allowed to be used on public

roads.

3. USING THE PTO

4. USING THE LIFT LINK

5. TRANSPORTING

SAFE OPERATION-8

ENGLISH

SAFE OPERATION-10

ENGLISH

1. Keep danger, warning and caution labels clean and free from obstructing material.

2. Clean danger, warning and caution labels with soap and water, and dry with a soft cloth.

3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.

4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s) is

(are) attached in the same location(s) as the replaced component.

5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside

edge.

8. CARE OF DANGER, WARNING, AND CAUTION LABELS

SERVICING OF MACHINE2

ENGLISH

(1) Mower identification plate

(2) Mower serial No.

(1) Mower identification plate

(2) Mower serial No.

(1) ROPS serial No.

3SPECIFICATIONS

ENGLISH

SPECIFICATIONS

Model ZG222SA ZG222A ZG227A ZG227LA

Engine

Model KGZ770-MA3 KGZ770-MA2

Max. engine power (Gross) kW (HP) 15.7 (21.1) (*1) 19.4 (26.0) (*1)

Type Air-cooled gasoline engine

Number of cylinders 2 (V-Twin)

Bore and stroke mm (in.) 84.2 x 69

(3.31 x 2.72)

Total displacement cm (cu. in.) 768 (46.9)

Rated revolution rpm 3200

Fuel Automobile unleaded or regular gasoline

Starter Electric starter with battery

Lubrication Full pressure lubrication

Cooling Forced air cooled

Battery U1L-10 (12 V, RC: 22 min, CCA: 300, CA: 365)

Capacities

Fuel tank L (U.S.gals.) 27 (7.1)

Engine crankcase

(with filter) L (U.S.qts.) 1.8 (1.9) 2.0 (2.1)

Transmission case including

Rear axle gear case L (U.S.qts.) 7.5 (7.9) (*3)

Dimensions

Overall length mm (in.) 2096 (82.5) 2126 (83.7)

Overall width

w/o mower deck mm (in.) 1210 (47.7)

Overall

height

With ROPS

upright mm (in.) 1775 (69.9)

With ROPS

folded mm (in.) 1340 (52.8)

Wheelbase mm (in.) 1295 (51.0) 1325 (52.2)

Min. ground clearance mm (in.) 130 (5.12)

W/48", W/48" S

130 (5.12)

W/54"

130 (5.12)

W/60"

Tread

Front mm (in.) 870 (34.3) 905 (35.6)

Rear mm (in.) 930 (36.6)

Weight

(W/MOWER DECK) kg (lbs.) 500 (1102) with

48" S 530 (1168) with 48" 540 (1190) with 54" 560 (1235) with 60"

Traveling

system

Tires

Front 13 x 5.0 - 6 (4PR) Rib

Rear 23 x 10.5 - 12 (4PR) Turf

Traveling

speeds *2

Forward mph (km/h) 0 to 9.0 (0 to 14.5)

Reverse mph (km/h) 0 to 5.0 (0 to 8.0)

Steering 2 - Hand levers

Transmission 2 - HST w / Gear

Parking brake Wet multi disk / Foot applied, released

Min. turning radius mm (in.) 0 (0)

4 SPECIFICATIONS

ENGLISH

PTO

Revolution 1 speed

(2530 rpm at 3200 engine rpm)

Drive system Shaft drive, KUBOTA 10 tooth involute spline

Clutch type Wet multi disks

PTO brake Wet single disk

(Specifications and design subject to change without notice)

NOTE:

*1: Power (HP) specifications for individual gasoline engine models are rated pursuant to Society of Automobile

Engineers (SAE) J1940 based on gross output testing performed in accordance with SAE J1995 without the air

cleaner and muffler.

*2: At 3200 engine rpm

*3: Oil amount when the oil level is at the upper level.

Model ZG222SA ZG222A ZG227A ZG227LA

6 IMPLEMENT LIMITATIONS

ENGLISH

IMPLEMENT LIMITATIONS

The KUBOTA Machine has been thoroughly tested for proper performance with implements sold or approved by KUBOTA.

Use with implements which are not sold or approved by KUBOTA and which exceed the maximum specifications listed

below, or which are otherwise unfit for use with the KUBOTA Machine may result in malfunctions or failures of the machine,

damage to other property and injury to the operator or others. [Any malfunctions or failures of the machine resulting from

use with improper implements are not covered by the warranty.]

Maximum loading weight

Implement weight W Maximum total weight

Front axle Wf Rear axle Wr

ZG222SA, ZG222A

145 kg (319 lbs.) 510 kg (1124 lbs.) 140 kg (308 lbs.) 655 kg (1444 lbs.)

ZG227A, ZG227LA

7INSTRUMENT PANEL AND CONTROLS

ENGLISH

INSTRUMENT PANEL AND CONTROLS

ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS

(1) Parking brake pedal............................. 11, 22 (10) Cutting height control dial..................... 28

(2) Parking brake lock pedal...................... 11, 22 (11) Key switch............................................ 13

(3) Lift lock lever........................................ 27 (12) Easy checker (TM)............................... 14

(4) Motion control lever.............................. 11, 23 (13) Choke knob.......................................... 13

(5) Seat belt............................................... 21 (14) Hour meter........................................... 15

(6) Cup holder............................................ - (15) PTO lever............................................. 31

(7) Operator's seat..................................... 21 (16) Fuel gauge........................................... 14

(8) ROPS................................................... 19 (17) Throttle lever........................................ 22

(9) Hydraulic lift control pedal.................... 21

INSTRUMENT PANEL AND CONTROLS8

ENGLISH

ILLUSTRATED CONTENTS

(1) Anti-scalp roller (Front, pin shift type)........ 28

(2) Anti-scalp roller (Rear, bolt shift type)........ 28

ILLUSTRATED CONTENTS

(1) Anti-scalp roller (Front, bolt shift type)....... 28

(2) Anti-scalp roller (Rear, bolt shift type)........ 28

ILLUSTRATED CONTENTS

(1) Anti-scalp roller (Front, bolt shift type)....... 28

(2) Anti-scalp roller (Rear, bolt shift type)........ 28

9MOWER MOUNTING

ENGLISH

MOWER MOUNTING

MOUNTING THE MOWER DECK

To avoid personal injury:

APark the machine on a firm and level surface.

AApply the parking brake.

AStop the engine and remove the key.

1. Before mounting the mower deck, raise the lift links to

the full up position. (See "STARTING" in

"OPERATING THE MACHINE" section.)

2. Adjust the cutting height control dial to 1 in. position.

3. Go backward so that right and left rear tires would be

on the board 40 mm (1.57 in.) high.

AUse a board more than 300 mm (11.8 in.) wide and

1400 mm (55.1 in.) long.

AMake sure that right and left rear tires are firm on the

board.

4. Change the direction of the front tires as shown in the

figure.

5. Place the mower deck at the right side of the machine.

6. Slide the mower deck under the machine, and make

sure that the mower gear case is placed properly in the

center of the machine.

A[Only for RCK60P]

For easy installation set the anti scalp roller as shown

below.

RCK60P: Two places front

H: 40 mm (1.57 in.) W: 300 mm (11.8 in.)

H: 40 mm (1.57 in.)

L: 1400 mm (55.1 in.)

W: 300 mm (11.8 in.)

(1) Anti scalp roller (Front, pin shift type)

(2) Anti scalp roller (Rear, bolt shift type)

13OPERATING THE ENGINE

ENGLISH

ABecause of the start interlocks, the engine can not be

started except when the PTO clutch is disengaged

(OFF), the parking brake lock pedal is applied, motion

control levers are in "NEUTRAL LOCK" position and

the operator is sitting on the seat.

BBThrottle Lever and Choke Knob

Pulling the throttle lever backward decreases the engine

speed and pushing it forward increases the engine speed.

[For a Cold Engine]

Always pull the choke knob out to the "ON" position to

start the engine in cold conditions.

Gradually return the choke control to the "OFF" position

after the engine starts and warms up.

The engine/equipment may be operated during the warm-

up period, but it may be necessary to leave the choke

partially on until the engine warms up.

[For a Warm Engine]

Always push the choke knob in to the "OFF" position after

the engine starts.

BBKey Switch

ADo not use starting fluid or ether.

ATo protect the battery and the starter, make sure that

the starter is not continuously turned for more than 10

seconds at a time.

If the engine does not start, allow 60 seconds cool

down period between starting attempts.

AIf the starter does not turn the engine over, shut off the

starter immediately. Do not make further attempts to

start the engine until the condition is corrected. Do not

jump start using another battery.

Consult your local KUBOTA dealer.

ADo not turn the key switch to the "START" position

while the engine is running.

AWhen the temperature is below 0 (32 ), run the

engine at medium speed to warm up the lubricant of

the engine and the transmission for at least 10

minutes. If the machine is operated before the

lubricant is warm enough, the machine life will be

shortened.

ADo not operate the machine under full load until it is

sufficiently warmed up 2 or 3 minutes for temperature

above 0 (32 ).

AWhen the ambient temperature is less than -15

(5 ), remove the battery from the machine and store

it somewhere warm until the next operation.

7. Insert the key into the key switch. Turn

the key switch to the "START" position

and release the key to the "ON" position

when the engine starts.

OFF............ The position where the key can be

inserted into or removed from the

key switch. [When the key is turned

to this position, the engine shuts off.]

ON.............. The engine keeps running.

START........ Apply the parking brake and turn the

key switch to this position to start the

engine.

: "OFF"

: "ON"

: "START"

8. Make sure that the Easy Checker (TM)

lights have gone off. If the light is still

on, immediately stop the engine and

check the remedy following the

instruction. (See "CHECK DURING

OPERATING" in "OPERATING THE

ENGINE" section.)

9.Warm the engine by running at medium

speed.

OPERATING THE ENGINE14

ENGLISH

CHECK DURING OPERATING

While operating, make the following checks to see that all

the parts are functioning normally.

BBImmediately Stop the Engine if:

AThe engine suddenly slows down or accelerates.

AUnusual noises are suddenly heard.

AExhaust fumes suddenly become discolored.

BBEasy Checker (TM)

If the warning lamps in the Easy Checker (TM) come on

during operation, stop the engine immediately, and find

the cause as shown below.

Never operate the machine while Easy Checker (TM)

lamp is "ON".

Engine oil pressure

If the oil pressure in the engine goes below the

prescribed level, the warning lamp in the Easy

Checker (TM) will come on.

If this should happen during operation, stop the

engine immediately and check level of engine oil.

BBFuel Gauge

Be careful not to empty the fuel tank. Otherwise air may

enter the fuel system.

If this should happen, the fuel system should be bled.

(See "SERVICE AS REQUIRED" in "PERIODIC

SERVICE" section.)

ADo not refuel over "F". Fill the tank only to the bottom

of the filler neck in the fuel tank.

AFill the fuel on a level ground.

BBFuel Pump

This fuel pump has a limit drive function.

AWhen the key is in the "OFF" position: It does not work.

AWhen you turn the key clockwise one notch, before the

engine starts: It works for about 15 seconds.

AKeep the key in this position, before the engine starts.

It will stop working after 15 seconds.

And to reset the timer, keep the key in the "OFF"

position for about 60 seconds.

AWhen the engine is running: It works normally.

(1) Easy checker (TM)

(1) Fuel gauge (E) "EMPTY"

(F) "FULL"

15OPERATING THE ENGINE

ENGLISH

BBHour Meter

This meter gives readings for the hours the machine has

been operated for.

AAs the hour meter works electrically, it starts to work

when the key switch is turned to "ON", regardless of

the engine running or not.

COLD WEATHER STARTING

If the ambient temperature is below 0 (32 ) and the

engine is very cold, start it in the following manner:

1. Pull the choke knob out.

2. Turn the key switch to the START (" ") position.

AOperate the starter 5 seconds.

AIf the engine does not start, wait 10 seconds.

ARepeat this procedure until the engine starts.

3. When the engine starts, release the key to the "ON"

(" ") position.

4. Place the throttle lever midway between the "SLOW"

and the "FAST" positions.

WARMING UP

To avoid personal injury:

ABe sure to apply the parking brake during

warm-up.

For 5 minutes after engine start-up, allow the engine to

warm up without applying any load. This is to allow oil to

reach every engine part. If load should be applied to the

engine without this warm-up period, the troubles such as

seizure, breakage or premature wear may develop.

BBWarm-up and Transmission Oil in the Low

Temperature Range

Hydraulic oil serves as transmission oil. In cold weather,

the oil may be cold with increased viscosity. This can

cause delayed oil circulation or abnormally low hydraulic

pressure for some time after engine start-up. This in turn

can result in a trouble in the hydraulic system or a damage

to the hydraulic clutch.

To prevent the above, observe the following instructions:

Warm up the engine at about 50% of rated rpm according

to the table below:

ADo not operate unless the engine is well warmed up. If

operation is attempted while the engine is still cold, the

hydraulic mechanism will not function properly and its

service life will be shortened.

AIf noises are heard after the hydraulic control lever has

been activated and the implement is lifting, the

hydraulic mechanism is not adjusted properly. Unless

corrected, the unit will be damaged. Contact your local

KUBOTA Dealer for adjustment.

(1) Hour meter

Ambient temperature Warm-up time requirement

Higher than 0 (32 ) Approx. 5 minutes

-10 to 0 (14 to 32 ) 5 to 10 minutes

-20 to -10 (-4 to 14 ) 10 to 15 minutes

Below -20 (-4 ) More than 15 minutes

17OPERATING THE ENGINE

ENGLISH

STOPPING THE ENGINE

1. After slowing the engine to half speed, turn the key

switch to the "OFF" position.

2. Remove the key.

3. Do not leave the key switch "ON" (key in the "ON"

position) as the battery will discharge when the engine

is not running.

4. Apply the parking brake.

5. Turn the carburetor fuel valve to "STOP" (CLOSE)

position.

ADo not stop the engine when the machine is on an

incline for a long time. The engine oil may go into the

carburetor and the muffler through the valve system.

APlace the throttle control lever in the half speed

position to help prevent the engine from backfiring

before stopping the engine.

BBEngine Stop (By manual)

The engine stops when the key switch is turned off. If the

engine does not stop, make sure the motion control levers

are in "NEUTRAL LOCK" position, the PTO lever is

"OFF", the mower lowered to the ground, apply the

parking brake, and confirm it is set, then carefully get off

the machine. Turn the carburetor fuel valve to "STOP"

(CLOSE) position and wait until the engine stops. Then

contact your local KUBOTA Dealer immediately.

To avoid personal injury:

AA Do not operate the machine until the engine

stop system is repaired.

(1) Carburetor fuel valve (A) "STOP" (CLOSE)

(B) "RUN" (OPEN)

(1) Carburetor fuel valve (A) "STOP" (CLOSE)

(B) "RUN" (OPEN)

19OPERATING THE MACHINE

ENGLISH

OPERATING FOLDABLE ROPS

To avoid personal injury:

AA When raising or folding the ROPS, apply

parking brake, stop the engine and remove the

key.

Always perform function from a stable position

to the rear of the machine.

AA Fold the ROPS down only when absolutely

necessary and fold it up and lock it again as

soon as possible.

AA Before proceeding to fold the ROPS, check for

any possible interference with installed

implements and attachments.

If interference occurs, contact your KUBOTA

Dealer.

BBTo Fold the ROPS

1. Unscrew the knob bolts 1 to 2 turns.

2. Remove both lock pins.

3. Fold the ROPS.

To avoid personal injury:

AHold the ROPS tightly with both hands and fold

the ROPS slowly and carefully.

4. Align lock pin holes and insert both lock pins and

secure them with the hair pins.

To avoid personal injury:

AMake sure that both lock pins are properly

installed and secured with the hair pins.

(1) Lock pin

(2) Hair pin

(3) Knob bolt

(1) ROPS

(1) Lock pin

(2) Hair pin

OPERATING THE MACHINE20

ENGLISH

BBTo Raise the ROPS to Upright Position

1. Remove both hair pins and lock pins.

2. Raise ROPS to the upright position.

To avoid personal injury:

AHold the ROPS tightly with both hands and

raise the ROPS slowly and carefully.

3. Align lock pin holes, insert both lock pins and secure

them with the hair pins.

4. Tighten the knob bolts slightly.

To avoid personal injury:

AMake sure that both lock pins are properly

installed as soon as the ROPS is in the upright

position and secured with the hair pins.

BBAdjustment of Foldable ROPS

AAdjust free fall of the ROPS upper frame regularly.

AIf you feel less friction when folding the ROPS, tighten

the nut (1) until you feel the right friction in the

movement and then replace the hair pin.

(1) Lock pin

(2) Hair pin

(1) Lock pin

(2) Hair pin

(3) Knob bolt

(1) Nut

21OPERATING THE MACHINE

ENGLISH

STARTING

BBOperator's Seat

To avoid personal injury:

AA Make adjustments to the seat only while the

machine is stopped.

AA Make sure that the seat is completely secured

after each adjustment.

AA Do not allow any person other than the driver to

ride on the machine.

CHow to adjust the operator's seat

AFore-aft adjust

Pull the seat adjusting lever and slide the seat.

AAfter adjusting the operator's seat, be sure to check to

see that the seat is securely locked.

BBSeat Belt

To avoid personal injury:

AA Always use the seat belt when the ROPS is

installed.

AA Do not use the seat belt if a foldable ROPS is

down or there is no ROPS.

Adjust the seat belt for proper fit and connect to the

buckle. The seat belt is auto-locking retractable type.

BBHydraulic Lift Control Pedal

The hydraulic lift control pedal is used to raise the mower.

To raise the mower, keep depressing the pedal.

To lower it, release the pedal.

ADo not operate until the engine is warmed up. If

operation is attempted when the engine is still cold, the

hydraulic system may be damaged.

ADo not operate at slow engine rpm. Move the throttle

lever above 1/2.

AIf noises are heard when implement is lifting after the

hydraulic lift control pedal has been activated, the

hydraulic mechanism is not adjusted properly. Contact

your local KUBOTA Dealer for adjustment.

ADo not depress the hydraulic lift control pedal

continuously while operating the machine.

1. Adjust the operator's position and

engage the seat belt.

(1) Armrest

(2) Fore-aft adjusting handle

(1) Seat belt

2. Raise the implement.

(1) Hydraulic lift control pedal "DOWN": Release the pedal

"UP": Keep depressing the

pedal

23OPERATING THE MACHINE

ENGLISH

BBMotion Control Lever

To avoid personal injury:

AUnderstand how to use the motion control

levers and practice in an unrestricted area at a

little more than an idle speed without the

mower engaged until becoming proficient in

the operation of the machine.

ADo not move motion control levers from

forward to reverse or reverse to forward

position rapidly.

Sudden direction changes could cause loss of

control or damage to the machine or property.

ADo not make sharp turns at high speeds.

Fast and sharp turns could cause loss of

control.

AMotion control levers must be in "NEUTRAL

LOCK" position to safely enter and exit the

operator's seat or to carry out maintenance and

safety checks.

AThis machine can make sharp turns. Always

make sure your intended path is clear of

obstructions or persons.

ATo make restarting on the slopes easier, this machine

has the "CREEP" position.

If you release hand pressure from the levers in the

operating position, the levers move to the "CREEP"

position automatically.

CNeutral lock position

AForward and reverse movement of the motion control

levers are prevented when levers are in "NEUTRAL

LOCK" position. (Engine can only be started with

levers in this position.)

5. Operate the machine.

Stop position

(1) Motion control levers (A) "NEUTRAL LOCK" position

(B) "NEUTRAL" position

(held by hand)

OPERATING THE MACHINE26

ENGLISH

WORK LIGHT (OPTIONAL KIT)

STOPPING

To avoid personal injury:

AA Park the machine on level ground.

If necessary to park on an incline,

(1) Stop the machine,

(2) Apply the parking brake, then

(3) Stop the engine.

AA If you stop the engine on an incline without

applying the parking brake, the machine could

move and run away.

AThe parking brake pedal is for parking and emergency

use only. If the parking brake is applied when the

motion control levers are not in "NEUTRAL LOCK"

position, the engine will stop within approximately 3

seconds. This feature is to prevent brake and

transmission damage during operation.

1. Move both motion control levers to the "NEUTRAL"

position to stop the machine.

2. Apply parking brake.

3. Move both motion control levers to "NEUTRAL LOCK"

position.

4. Move the throttle lever to the half speed position and

shift PTO lever to the "DISENGAGE" (OFF) position.

5. Lower all implements to the ground.

6. Turn off the engine and remove the key.

ADo not stop the engine when the machine is on an

incline for a long time. The engine oil may go into the

carburetor and the muffler through the valve system.

APlace the throttle control lever in the half speed

position to help prevent the engine from backfiring

before stopping the engine.

PARKING

TO LOCK:

Depress the parking brake pedal firmly with your right

foot, and the parking brake lock pedal simultaneously

with your left foot. Then release the parking brake

pedal while handling the parking brake lock pedal

down.

TO UNLOCK:

Depress the parking brake pedal and release slowly

with your right foot, without pressing the parking brake

lock pedal.

To avoid personal injury:

Before leaving the operator's position,

AApply parking brake.

ALower all implements to the ground.

AShut off the engine.

ARemove the key.

APlace the motion control levers in the

"NEUTRAL LOCK" position.

If necessary to park on an incline, be sure to chock the

wheels on the downhill side to prevent accidental rolling of

the machine.

(1) Work light

(1) Chocks

29OPERATING THE MOWER

ENGLISH

ANever allow roller to contact the ground continuously

as premature roller wear may develop if set

incorrectly.

AAnti-scalp rollers must maintain a minimum clearance

of 6 mm (1/4 in.) to the ground.

[PIN]

[BOLT]

(1) Anti-scalp roller (Front, pin shift type)

(2) Anti-scalp roller (Rear, bolt shift type)

(1) Anti-scalp roller (Front, bolt shift type)

(2) Anti-scalp roller (Rear, bolt shift type)

(1) Anti-scalp roller (Front, bolt shift type)

(2) Anti-scalp roller (Rear, bolt shift type)

OPERATING THE MOWER30

ENGLISH

Reference

ASet position for recommended ground clearance 19 mm (3/4 in.).

Cutting

height

inch (mm)

Position of

pins

Position of

bolts

Ground

clearance

mm (Ref.)

shift type

Bolt

shift type

1.00" (25) 1

6 6

1.25" (32) 2 13 12

1.50" (38) 1 19 19

1.75" (44) 3 13 25

2.00" (50) 2 219 19

2.25" (58) 4 13 25

2.50" (64) 3

19 19

2.75" (70) 5 13 25

3.00" (76) 4 19 (31) *2

3.25" (83) 6 13 (38) *3

3.50" (89) 5 19 *1 (44) *3

3.75" (95) 7 13 *3 (51) *3

4.00" (102) 6 19 *3 (57) *3

4.25" (108) 7 13 *3 (63) *3

4.50" (114) 7 19 *3 (70) *3

4.75" (121) 7 25 *3 (76) *3

5.00" (127) 7 31 *3 (83) *3

*1. For cutting heights above 3.5". The anti-scalp rollers will still be effective against scalping.

*2. For cutting heights above 3.0". The anti-scalp rollers will still be effective against scalping.

*3. Use it if necessary.

31OPERATING THE MOWER

ENGLISH

OPERATING MOWER

To avoid serious injury or death:

ADo not operate the mower without the

discharge deflector being in place properly.

To avoid personal injury:

AClear the work area of objects which might be

picked up and thrown.

ADo not direct the opening of the discharge

chute at bystanders especially children or

animals. Ejected objects may cause injury.

Plan your mowing carefully before starting

operations.

AKeep bystanders and animals away from the

mowing area.

ABe sure to disengage the PTO clutch of the

mower before attempting to start the engine.

BBPTO Lever

To engage the PTO, move the PTO lever to the

"ENGAGED" (ON) position.

1. If you get off the seat while the PTO is running, the

engine will stop automatically. (Operator presence

control)

2. Before starting the engine, pull the PTO lever to the

"DISENGAGED" (OFF) position. If it is at the

"ENGAGED" (ON) position, the engine will not start.

AThese interlock features are built-in.

BBStarting

To avoid serious injury or death:

AA Engine components can get extremely hot from

operation. To prevent severe burns, do not

touch these areas while the engine is running,

or immediately after it is turned off.

Never operate the engine without heat shields

or guards.

1. Sit on the operator's seat.

2. Start the engine.

3. Engage the PTO lever.

4. Disengage the parking brake.

5. Speed up the engine by moving the throttle lever

forward.

6. Push or pull the motion control levers to move forward

or backward.

ANever attempt to move the machine with the parking

brake "ON".

AKeep the engine running at full throttle for best results.

Control the travel speed with the motion control levers.

ADuring heavy duty use, operate the machine at a

slower ground speed or go over the area twice.

AKeep the mower deck in the raised position when the

mower is disengaged.

AThe mower will not cut cleanly if the ground speed is

too high or if the blade speed drops due to an

overload.

AIf debris builds up on the grass screen or other cooling

air intake areas, stop the engine and clean them.

Operating the engine with blocked or dirty air intake

and cooling areas causes damage due to overheating.

(1) PTO lever "ENGAGED" (ON)

"DISENGAGED" (OFF)

33TIRES AND WHEELS

ENGLISH

BBRemove and Install Front Caster Wheels

CRemoving

1. Park the machine on a firm and level surface.

2. Stop the engine and apply parking brake.

3. Lift the front of machine with a safe lifting device.

4. Remove the lock nut with nylon sleeve and the wheel

bolt.

5. Remove the wheel and dust cover from assembly

yoke.

CInstalling

1. Install the replacement wheel and dust cover.

2. Install the wheel bolt and the lock nut with nylon

sleeve.

3. Tighten the nut.

4. After installing, grease to the nipples.

AInsert the wheel bolt from the outside of the yoke.

ATighten the nut gradually until wheel bearing play is

eliminated and wheel turns freely by hand.

Reference

5. Lower machine.

Tightening torque

20 to 25 N-m

(14.8 to 18.4 lbf-ft)

(2 to 2.5 kgf-m)

(1) Lock nut

(2) Wheel bolt

(3) Yoke

(4) Dust cover

38 MAINTENANCE

ENGLISH

CEngine Oil:

AOil used in the engine should have an American Petroleum Institute (API) service classification and proper SAE

Engine Oil according to the ambient temperatures as shown above.

AIndicated capacity of oil is manufacture's estimate.

CTransmission oil:

AKUBOTA Super UDT-2: For an enhanced ownership experience, we highly recommend Super UDT-2 to be used

instead of standard hydraulic/transmission fluid.

Super UDT-2 is a proprietary KUBOTA formulation that deliveries superior performance and protection in all

operating conditions.

Regular UDT is also permitted for use in this machine.

AIndicated capacity of oil is manufacture's estimate.

CFuel:

AGasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approved for the engine. Other gasoline/

alcohol blends are not approved.

AIndicated capacity of fuel is manufacture's estimate.

41PERIODIC SERVICE

ENGLISH

HOW TO OPEN THE LEVER GUIDE

To avoid personal injury:

AA Park the machine on a firm and level surface.

AA Stop the engine, remove the key and apply the

parking brake.

1. Remove the four screws of the lever guide.

2. Pull up the lever guide.

How to install the lever guide.

1. Install the lever guide.

2. Tighten the screws.

AIf the lever cover is out of alignment with the motion

lever, move the lever cover to align it with the motion

lever.

LIFT-UP POINT

To avoid serious injury, death or machine damage:

AA Do not work under the machine unless it is

secured by safe stands or suitable blocking.

BBFront side:

Hook nylon slings at the front frame.

Hoist the front frame with the nylon sling or jack up the

front frame.

(1) Lever guide

(2) Screw

(3) Lever cover

(1) Nylon sling

(2) Front frame

(1) Front frame

(2) Nylon sling

(3) Jack

(4) Wood block

43PERIODIC SERVICE

ENGLISH

BBChecking Engine Oil Level

To avoid personal injury:

AA Always stop the engine and remove the key

before checking oil.

1. Check engine oil before starting and 5 minutes or more

after the engine has stopped.

2. Wipe dipstick area clean.

3. To check the oil level, remove the dipstick, wipe it

clean, replace it, and draw it out again. Check to see

that the oil level is between the 2 notches.

4. Add new oil to the prescribed level at the oil port if

necessary.

5. When using a different brand or viscosity oil from the

previous one, remove all of the old oil and oil filter.

Never mix 2 different types of oil.

6. Use the proper Engine Oil SAE according to the

ambient temperatures. (See "LUBRICANTS AND

FUEL" in "MAINTENANCE" section.)

BBChecking Amount of Fuel and Refueling

To avoid personal injury:

AHandle fuel carefully. If the engine is running,

do not fill the fuel tank. If engine is hot, let

engine cool several minutes before adding fuel.

Do not smoke while filling the fuel tank or

servicing the fuel system. Fill fuel tank only to

bottom of filler neck. Do not fill completely full.

The empty space in the tank allows gasoline to

expand, when it heats up. Never remove the

fuel tank cap or add fuel when the fuel tank is

hot.

Check the fuel level. Take care that the fuel tank does not

become empty.

ADo not mix oil with gasoline.

ATighten the fuel cap until it clicks.

ADo not use the fuel cap other than KUBOTA approved

one.

ADo not permit dirt or trash or water to get into the fuel

system.

ABe careful not to let the fuel tank become empty,

otherwise air will enter the fuel system, necessitating

bleeding before next engine start.

ABe careful not to spill fuel during refueling. If a spill

should occur, wipe it off at once, or it may cause a fire.

Use only unleaded gasoline with an octane rating index of

87 or higher may be used.

AUse fuel within approximately 30 days after purchase

to avoid deterioration in fuel quality, or add fuel

stabilizer to keep fuel fresh and stabilized.

Starting the

engine

1 Color of the exhaust fumes -

2Check for abnormal noise and

vibration. -

Safety systems.

If either of these do not operate

properly, contact your local KUBOTA

Dealer immediately.

Others 1Check the areas where previous

trouble was experienced. -

(1) Engine oil port

(2) Oil level dipstick

(A) "UPPER LEVEL"

(B) "LOWER LEVEL"

No. Check item Ref.

Page

Fuel tank capacity 27 L (7.1 U.S.gals.)

45PERIODIC SERVICE

ENGLISH

6. If the dust or chaff has accumulated air intake area,

clean them completely by pushing down the bottom

clean lever several times.

When using the bottom clean lever, remove the lever

from the bracket.

After cleaning, make sure that the lever is replaced in

place.

BBChecking Tire Pressure

To avoid serious injury or death:

AA Do not attempt to mount a tire on a rim. This

should be done by a qualified person with the

proper equipment.

AA Always maintain the correct tire pressure.

Inflation pressure in front tires rises quickly

when using compressed air.

Do not inflate tires above the recommended

pressure shown in the Operator's Manual.

ADo not use tires larger than specified.

BBInflation Pressure

Though the inflation pressure is factory-set to the

prescribed level, it naturally drops slowly in the course of

time. Thus, check it and inflate as necessary.

(1) Air intake screen

(2) Engine dust plate

(3) Dust cover

(4) Bottom clean lever

(A) "PUSH DOWN"

(B) Bracket

Tire sizes Recommended Inflation

Max. Pressure

Front 13 x 5.0 - 6,

4PR Rib

270 kPa

(2.8 kgf/cm , 40 psi)

Rear 23 x 10.5 - 12,

4PR Turf

140 kPa

(1.4 kgf/cm , 20 psi)

(1) Ground (A) "INSUFFICIENT"

(B) "NORMAL"

47PERIODIC SERVICE

ENGLISH

BBChecking Movable Parts

If any of the movable parts, such as levers and pedals, is

not smoothly moved because of rust or anything sticky, do

not attempt to force it into motion.

In the above case, remove the rust or the sticky thing, and

apply oil or grease on the relevant spot.

Otherwise, the machine may get damaged.

EVERY 50 HOURS

BBChecking Engine Start System

The Engine Start System in your machine is designed to

protect you while operating. Check the Engine Start

System periodically. It is recommended to check the

Engine Start System before daily operation.

To avoid serious injury or death:

AA Do not allow anyone near the machine while

testing.

AA If the machine does not pass one of the

following tests, do not operate the machine.

See your local KUBOTA Dealer.

AA Sit on operator's seat for all tests except for

Test 1.

ACheck the following tests before operating the

machine.

Test 1 (OPERATOR NOT ON THE SEAT)

1. Securely set the parking brake.

2. Shift the PTO lever to "DISENGAGE" (OFF) position.

3. Set the motion control levers to the "NEUTRAL LOCK"

position.

4. Turn the key switch to "START" position.

5. The engine must not crank.

Test 2 (OPERATOR ON THE SEAT)

1. Do not set the parking brake. (release it from test 1)

2. Shift the PTO lever to "DISENGAGE" (OFF) position.

3. Set the motion control levers to the "NEUTRAL LOCK"

position.

4. Turn the key switch to "START" position.

5. The engine must not crank.

(1) Spindle shaft

(2) Belt tension pulley

(3) Belt tension pivot

(4) Anti-scalp roller (Grease the bosses.)

(1) Parking brake lock pedal

(2) Motion control lever

(3) Key switch

(4) PTO lever

(5) Seat switch

PERIODIC SERVICE54

ENGLISH

8. Remove large debris around the cooling fin and then

blow off small debris with a compressed air. Pressure

of compressed air must be under 205 kPa (2.1 kgf/

cm , 30 psi).

9. Blow off the debris inside the fan cover as shown in the

figure. Pressure of compressed air must be under 205

kPa (2.1 kgf/cm , 30 psi).

10.Undo the rubber hook and open the air intake screen.

Remove the debris on the surface of the air intake area

by hand and blow off small debris with compressed air.

Pressure of compressed air must be under 205 kPa

(2.1 kgf/cm , 30 psi).

Then clean them completely by pushing down the

bottom clean lever several times.

When using the bottom clean lever, remove the lever

from the bracket.

After cleaning, make sure that the lever is replaced in

place.

11.Install the cover with six bolts and then the fan cover

with two screws.

12.Install the muffler cover with four bolts.

13.Pull up the seat support rod and release the "LOCK".

14.Lower the seat slowly to lock.

15.Close the hood.

(1) Cover

(2) M6 bolt

(3) M8 bolt

(1) Cover

(2) M6 bolt

(1) Cooling fin

(1) Fan cover

(1) Air intake screen

(2) Engine dust plate

(3) Dust cover

(4) Bottom clean lever

(A) "PUSH DOWN"

(B) Bracket

55PERIODIC SERVICE

ENGLISH

BBCleaning Engine Oil Cooler Fins

[ZG227 only]

If you feel you are unable to make the following service

correctly and safely, contact your local KUBOTA Dealer.

This engine is equipped with an oil cooler. The style of the

oil cooler is mounted on the blower housing. Pressure of

compressed air must be under 205 kPa (2.1 kgf/cm , 30

psi).

To avoid personal injury:

AA Make sure the engine is cool enough to touch

before removing shrouds and other

components.

AA Always shield eyes and a face from air deposits

and objects.

1. Stop the engine and apply the parking brake.

2. Loosen the two bolts for the engine oil cooler and

remove the connector.

3. Pull out the engine oil cooler.

4. Remove large debris from both sides of the engine oil

cooler fin by hand, and then blow off small debris with

the compressed air. Pressure of compressed air must

be under 205 kPa (2.1 kgf/cm , 30 psi).

5. Remove the debris accumulated in the cooling air exit

of the plate.

6. Put back the engine oil cooler in the original position,

tighten bolts and connect the connector.

(1) Oil cooler

(2) Bolt

(3) Connector

(1) Oil cooler

(1) Plate (A) Cooling air exit

59PERIODIC SERVICE

ENGLISH

6. Release the parking brake completely.

7. Hold the brake rod lightly.

8. Check the brake spring play.

9. If the brake spring play is not correct, adjust it.

(See "Adjustment of brake spring play" below.)

CC Adjustment of brake spring length

1. Place the motion control lever to the "NEUTRAL

LOCK" position.

2. Apply the parking brake to the lock position.

3. Loosen the lock nuts.

4. Adjust the spring length to the recommendation.

5. Lock the nuts.

6. Check the brake spring play to the recommendation.

If there is no play, adjust the brake spring play again.

(See "Adjustment of brake spring play" below.)

7. Adjust the other side spring to the same dimension.

CC Adjustment of brake spring play

1. Place the motion control lever to the "NEUTRAL

LOCK" position.

2. Be sure to chock the rear wheels.

3. Release the parking brake completely.

4. Loosen the lock nuts.

5. Hold the brake rod by hand.

6. Tighten the nut to the correct space between the end

of the spring and the nut.

7. Lock the nuts.

8. Adjust the other side spring to the same dimension.

(2) Check on the slope

1. Place the machine on a 17 ramp.

2. Apply the parking brake.

3. Place the motion control levers in "NEUTRAL LOCK"

position and shut off the engine.

4. Check that the machine does not move.

AFor parking brake test purposes, only use 17 ramp.

(B): Proper brake

spring play

The spring must have play.

Reference: 0.5 to 1.0 mm

(0.02 to 0.04 in.)

(1) Brake rod

(2) Brake spring

(3) Lock nut

(A) "Hold the brake rod"

(B) "Parking brake spring play"

(A) 17 ramp

63PERIODIC SERVICE

ENGLISH

1. To drain the used oil, remove the drain plug and oil

inlet plug at the gear box and drain the oil completely

into the oil pan.

2. After draining reinstall the drain plug.

3. Remove the oil level check plug.

4. Fill with the new oil up to the check plug port.

(See "LUBRICANTS AND FUEL" in "MAINTENANCE"

section.)

5. After filling reinstall the check plug and oil inlet plug

securely.

1. To drain the used oil, remove the drain plug and oil

inlet plug with gauge at the gear box and drain the oil

completely into the oil pan.

2. After draining reinstall the drain plug.

3. Remove the oil level check plug.

4. Fill with the new oil up to the check plug port.

(See "LUBRICANTS AND FUEL" in "MAINTENANCE"

section.)

5. After filling reinstall the check plug and oil inlet plug

with gauge securely.

If serial numbers of mower are as indicated below

RCK48P-222Z:30000 and below

RCK54P-227Z:30000 and below

RCK60P-227Z:30000 and below

(1) Drain plug

(2) Check plug

(3) Oil inlet plug

(4) Gear case

(5) Check plug port

(A) Oil level is acceptable within

this range.

(B) Oil level

If serial numbers of mower are as indicated below

RCK48P-222Z:30001 and above

RCK54P-227Z:30001 and above

RCK60P-227Z:30001 and above

(1) Drain plug

(2) Check plug

(3) Oil inlet plug with gauge

(4) Gear case

(5) Check plug port

(A) Oil level is acceptable within

this range.

(B) Oil level

PERIODIC SERVICE68

ENGLISH

BBCleaning Transmission Strainer

When changing the transmission fluid, disassemble and

rinse the strainer with nonflammable solvent to completely

clean off filings.

Check O-rings, replace if damaged, cracked or hardened.

When reassembling be careful not to damage the parts.

ASince the fine filings in the oil can damage the

precision component parts of the hydraulic system, the

end of the suction line is provided with an oil strainer.

BBReplacing Fuel Filter

Consult your local KUBOTA Dealer for this service.

EVERY 500 HOURS

BBAdjusting Engine Valve Clearance

If you do not have the proper tools and/or are not

mechanically proficient, consult your local KUBOTA

Dealer for this service.

EVERY AFTER 1000 HOURS

BBCleaning Combustion Chamber

If you do not have the proper tools and/or are not

mechanically proficient, consult your local KUBOTA

Dealer for this service.

EVERY 1000 HOURS or EVERY 1 YEAR

Replace every 1000 hours or every 1 year whichever

comes faster.

BBReplacing Air Cleaner Primary Element

and Secondary Element

(See "Cleaning Air Cleaner Primary Element" in "EVERY

100 HOURS" in "PERIODIC SERVICE" section.)

ATo prevent serious damage to the engine, use only a

KUBOTA genuine filter.

[How to remove the secondary element]

1. While turning slightly, pull out the secondary element.

(1) Transmission strainer

(2) O-ring

(3) Center case cover

(1) Secondary element

71PERIODIC SERVICE

ENGLISH

CProtected circuit

BBChecking and Replacing Blade

To avoid personal injury:

ABe sure to stop the engine and remove the key.

ABlades may be sharp. When you handle blades,

wear heavy gloves or wrap end of blade with a

rag.

ABefore checking or replacing the blade, wipe grass

and mud off the top and inside of the mower.

Especially clean up the inside of the belt cover,

because otherwise the belt life will be reduced.

CChecking

The blade cutting edges should be kept sharp at all times.

Sharpen the cutting edges, if they resemble blade (B).

Replace the blades if they appear similar to blade (C).

CReplacing

1. Dismount the mower deck from the machine.

(See "DISMOUNTING THE MOWER DECK" in

"MOWER MOUNTING" section.)

Then turn it over to expose the blades.

2. Wedge a block of wood between the blade and mower

housing or use a box wrench over the pulley nut to

prevent the spindle from rotating while removing the

blade bolts; loosen the blade bolt as illustrated.

AUse the proper metric size box or socket wrench to

tighten or loosen the blade mounting bolt.

FUSE NO. CAPACITY

(A) Protected circuit

(1)

15 Main system

15 Aux. outlet

10 Control system

20 *(Work light)

- -

(2) Slow blow fuse

Check circuit against

wrong battery connection

*Option: The fuse should be in only when the work light

is attached.

(A) New blade

(B) Worn blade

PERIODIC SERVICE72

ENGLISH

3. To sharpen the blades yourself, clamp the blade

securely in a vise.

Use a large mill file and file along the original bevel

until sharp.

4. To check the blade for balance, place a small rod

through the center hole. If the blade is not balanced,

file the heavy side of the blade until balance is

achieved.

5. [RCK48S]

Pass the bolt through the blade and the cup washer,

and tighten the bolt.

[RCK48P, RCK54P]

Pass the bolt through the blade, 2 cup washers and

the lock washer, and tighten the bolt.

[RCK60P]

Pass the spline boss through the blade and 2 cup

washers, and tighten the bolt.

AMake sure that the cup washer is not flattened out or

worn; this cause blade to slip excessively.

Replace the 2 cup washers if either is damaged.

[RCK48S]

[RCK48P, RCK54P]

(1) Block (A) "LOOSEN" (1) Spindle holder

(2) Cover

(3) Blade

(4) Cup washer

(5) Bolt

(1) Spindle holder

(2) Spindle guard

(3) Blade

(4) 2-Cup washer

(5) Lock washer

(6) Bolt

74 ADJUSTMENT

ENGLISH

ADJUSTMENT

MOTION CONTROL LEVER

To avoid personal injury:

APark the machine on a firm and level surface.

AIf it is necessary to run the engine in an

enclosed area, use a gas tight exhaust pipe

extension to remove the fumes.

AAlways try to work in a well-ventilated area.

ALift up and secure with jack stands or blocking

the rear of the machine, do not run the machine

while adjusting.

Remove rear wheels.

ADo not adjust only one of the following

adjustments; exclude "MOTION CONTROL

LEVER ALIGNMENT".

They are interlinked.

AIf you feel you are unable to make the following

adjustments correctly and safely, contact your

local KUBOTA Dealer.

ARight and left motion control levers can be adjusted

independently.

AThis machine has a creep speed.

BBHST NEUTRAL

1. Lift-up and secure with jack stands or blocking the rear

of the machine frame.

2. Remove both rear wheels.

3. Start the engine, and run at maximum speed.

4. Remove the lever guide.

5. Place the motion control lever in "NEUTRAL LOCK"

position.

6. Check that the lever is touching the front side of its

guide plate.

If the lever is not in the correct position, adjust the

speed control spring.

See "CREEP SPEED".

7. Remove the set knobs of seat frame, then raise and

latch the seat assembly.

8. Remove the connector from the seat safety switch,

and then temporarily install a jumper wire across the

terminals in the connector of the wiring harness.

To avoid personal injury:

ADo not operate the machine with a jumper wire.

9. Loosen the lock nut of the motion control rod.

Adjust the motion control rod until the rear axle rotation

stops.

10.Lengthen the rod by 1/2 turn and then tighten the lock

nut.

Place the motion control lever to the reverse position,

and move them to the forward slowly.

11.Place the lever in "NEUTRAL LOCK" position, and

check that the rear axle does not rotate.

If the axle does not stop rotating, adjust the "HST

NEUTRAL" again.

12.Adjust the other side "HST NEUTRAL" equally.

13.After adjustment, make sure to stop the engine

immediately.

(1) Guide plate

(2) Motion control lever

(A) The lever is in contact

with plate.

(1) Motion control rod

(2) Lock nut

(3) Beam plate

(4) Panel screen

ADJUSTMENT76

ENGLISH

CAligning the control levers

1. Stop the engine and apply the parking brake.

2. Loosen the screws and remove the lever guide.

Lever position (High or Low)

3. Remove the bolts and select the motion control lever

position, high or low.

4. Tighten the bolts.

Lever alignment (Right and Left)

5. Loosen the bolts.

6. Slide both levers forward or rearward to the desired

position within tab slots until levers are aligned.

7. Tighten the bolts.

8. Install the lever guide with the screws and tighten them

securely.

AIf the ends of the levers strike against each other while

in "NEUTRAL" position, move the levers outward to

the "NEUTRAL LOCK" position and carefully bend

them outward.

Move them back to the "NEUTRAL" position and

check for the recommended space.

MOWER DECK LEVEL

BBANTI-SCALP ROLLERS

To avoid personal injury:

APark the machine on a firm and level surface.

AApply the parking brake.

AStop the engine and remove the key.

AWait for all moving parts to stop.

AThe flattest cut can be achieved by having the anti-

scalp rollers adjusted off the ground.

Check anti-scalp roller adjustments each time the

mower deck cutting height is changed.

It is recommended that all the anti-scalp rollers be kept

off the ground to minimize scuffing.

1. Check the machine tire pressure.

Inflate tires to the correct pressure. (See "TIRES AND

WHEELS" section.)

2. Start the engine.

3. Raise up the mower deck to the transport position.

(Also the top end of the lift.)

4. Turn the cutting height control dial to adjust height.

5. Lower the mower deck.

Front side anti-scalp roller

(1) Bolt

(2) Flange nut

(3) Tab slot

(A) High position

6. Adjust the height of the front side anti-scalp roller to

one of three positions to approximately 19 mm (3/4

in.) between rollers and the ground.

Adjust both side rollers to the same height.

(H) 19 mm (3/4 in.)

7. Install the roller with attaching hardware.

77ADJUSTMENT

ENGLISH

Rear side anti-scalp roller

BBLEVEL MOWER DECK (Side-to-Side)

To avoid personal injury:

APark the machine on a firm and level surface.

AApply the parking brake.

ADisengage PTO (OFF).

AStop the engine, remove the key and remove

the mower universal joint while checking or

adjusting the level of the mower deck.

ACheck the machine tire pressure.

Inflate tires to the correct pressure.

(See "TIRES AND WHEELS" section.)

CChecking level (Side-to-Side)

AMower deck anti-scalp rollers should not contact the

ground.

1. Raise the mower deck to the transport position. (Also

the top end).

2. Turn the cutting height set dial to the 3 in. cutting

height position.

3. Lower the mower deck.

4. Position the right mower blade in the Side-to-Side

position.

5. Measure from outside blade tip to the level surface

with a short ruler or leveling gauge.

Reference

AThere is a difference of the blade height between on

the concrete and ground.

6. Check that the left side blade is same height.

The difference between both measurements should

be less than 3 mm (1/8 in.).

7. If the Side-to-Side adjustment is not within the given

tolerance, adjustment is necessary.

8. Adjust the height of the rear side anti-scalp roller to

one of three positions to approximately 19 mm (3/4

in.) between rollers and the ground.

Adjust both side rollers to the same height.

(H) 19 mm (3/4 in.)

9. Install the roller with attaching hardware.

Height of the blade

at the concrete surface 76 mm (3 in.)

Side-to-Side adjustment Less than 3 mm (1/8 in.)

80 ADJUSTMENT

ENGLISH

GENERAL TORQUE SPECIFICATION

American standard cap screws

with UNC or UNF threads Metric cap screws

SAE grade No.

GR.5 GR.8

Property class

Class 8.8 Class 10.9

1/4

(lbf-ft)

(N-m)

(kgf-m)

8 - 9.6

10.7 - 12.9

1.11 - 1.33

12 - 14.4

16.1 - 19.3

1.66 - 1.99

(lbf-ft)

(N-m)

(kgf-m)

7.2 - 8.3

9.81 - 11.3

1.0 - 1.15

5/16

(lbf-ft)

(N-m)

(kgf-m)

17 - 20.5

23.1 - 27.8

2.35 - 2.84

24 - 29

32.5 - 39.3

3.31 - 4.01

(lbf-ft)

(N-m)

(kgf-m)

17.4 - 20.2

23.6 - 27.4

2.4 - 2.8

21.7 - 25.3

29.4 - 34.3

3.0 - 3.5

3/8

(lbf-ft)

(N-m)

(kgf-m)

35 - 42

47.5 - 57.0

4.84 - 5.82

45 - 54

61.0 - 73.2

6.22 - 7.47

M10

(lbf-ft)

(N-m)

(kgf-m)

35.5 - 41.2

48.1 - 55.8

4.9 - 5.7

44.9 - 52.1

60.8 - 70.5

6.2 - 7.2

1/2

(lbf-ft)

(N-m)

(kgf-m)

80 - 96

108.5 - 130.2

11.07 - 13.29

110 - 132

149.2 - 179.0

15.22 - 18.27

M12

(lbf-ft)

(N-m)

(kgf-m)

57.2 - 66.5

77.5 - 90.1

7.9 - 9.2

76.0 - 86.8

103 - 117

10.5 - 12.0

9/16

(lbf-ft)

(N-m)

(kgf-m)

110 - 132

149.2 - 179.0

15.22 - 18.27

160 - 192

217.0 - 260.4

22.14 - 26.57

M14

(lbf-ft)

(N-m)

(kgf-m)

91.2 - 108

124 - 147

12.6 - 15.0

123 - 144

167 - 196

17.0 - 20.0

5/8

(lbf-ft)

(N-m)

(kgf-m)

150 - 180

203.4 - 244.1

20.75 - 24.91

220 - 264

298.3 - 358.0

30.44 - 36.53

M16

(lbf-ft)

(N-m)

(kgf-m)

145 - 166

196 - 225

20.0 - 23.0

192 - 224

260 - 303

26.5 - 31.0

82 STORAGE

ENGLISH

STORAGE

To avoid personal injury:

ADo not clean the machine with engine running.

ATo avoid the danger of exhaust fume

poisoning, do not operate the engine in a

closed building without proper ventilation.

AWhen storing, remove the key to avoid

unauthorized persons from operating the

machine and getting injured.

MACHINE STORAGE

If you intend to store your machine for an extended period

of time, follow the procedures outlined below. These

procedures will insure that the machine is ready to

operate with minimum preparation when it is removed

from storage,

1. Check for loose bolts and nuts, and tighten if

necessary.

2. Apply grease to machine areas where bare metal will

rust also to pivot areas.

3. Inflate the tires to a pressure a little higher than usual.

4. Change the engine oil and run the engine to circulate

oil throughout the engine block and internal moving

parts for about 5 minutes.

5. With all implements lowered to the ground, coat any

exposed hydraulic cylinder piston rods with grease.

6. Remove the battery from the machine. When

disconnecting the cables from the battery, start with

the negative terminal first. When connecting the

cables to the battery, start with the positive terminal

first.

7. Keep the machine in a dry place where the machine is

sheltered from rain. Cover the machine.

8. Store the machine indoors in a dry area that is

protected from sunlight and excessive heat. If the

machine must be stored outdoors, cover it with a

waterproof tarpaulin.

9. Jack the machine up and place blocks under the front

and rear axles so that all 4 tires are off the ground.

Keep the tires out of direct sunlight and extreme heat.

AWhen washing the machine, be sure to stop the

engine. Allow sufficient time for the engine to cool

before washing.

ACover the machine after the muffler and the engine

have cooled down.

REMOVING THE MACHINE FROM

STORAGE

1. Check the tire air pressure and inflate the tires if they

are low.

2. Jack the machine up and remove the support blocks.

3. Install the battery. Before installing the battery, make

sure it is fully charged.

4. Check all fluid levels (engine oil, transmission/

hydraulic oil and any attached implements).

5. Check all control levers and the brake for proper

function free up or lubricate as necessary.

6. Start the engine. Observe all gauges. If all gauges are

functioning properly and reading normal, move the

machine outside.

7. Once outside, park the machine securely set the

parking brake, place the control levers in the neutral

lock position and let the engine idle for at least five

minutes.

8. Shut the engine off and walk around machine and

make a visual inspection looking for evidence of oil

leaks.

9. With the engine fully warmed up, release the parking

brake and test the brakes for proper adjustment as you

move forward. Adjust the brakes as necessary.

BBFuel

To avoid personal injury:

AMake sure the engine and muffler are

sufficiently cooled down before trying to drain

the fuel; otherwise there is a danger of causing

a fire.

ADo not leave the fuel (gasoline) in the fuel tank or

carburetor for more than a month; otherwise the fuel

might deteriorate to make it difficult to start the engine

or cause the malfunction of the engine.

AIf the engine is not to be used for more than a month,

drain the fuel from the fuel tank and carburetor.

Before the off-season, drain the fuel from the fuel tank,

carburetor and fuel filter bowl in the following manner.

[Draining the carburetor]

1. Put an oil receiving pan under the drain port.

2. Turn the carburetor fuel valve to the "DRAIN" position

to drain the fuel from the carburetor.

3. Drain the gasoline from the fuel filter bowl. Clean the

inside of the fuel filter bowl as necessary.

4. Reinstall the fuel filter bowl.

83STORAGE

ENGLISH

5. After that, turn the carburetor fuel valve to the "STOP"

(CLOSE) position.

ABefore adding fuel, make sure the carburetor fuel

valve is in the "STOP" (CLOSE) position. Turn the

carburetor fuel valve to the "RUN" (OPEN) position

before starting the engine.

BBInspecting and Cleaning Fuel Filter Bowl

Clean the fuel filter bowl before adding fuel to the engine.

To avoid serious injury or death:

ANever smoke nor use fire or naked flame during

inspection or cleaning.

AMixing of foreign matter or water in the fuel might

cause a plugged filter element prematurely or cause

much water to accumulate on the bottom of the fuel

filter bowl.

AIf water accumulates on the bottom of the fuel filter

bowl, clean the fuel filter bowl or replace it with a new

one.

CC Inspecting and cleaning

1. Turn the carburetor fuel valve from the "RUN" (OPEN)

position to the "STOP" (CLOSE) position.

2. Loosen the ring screw and remove the fuel filter bowl.

3. Remove the filter element and wash it lightly by

dipping in gasoline. Replace any excessively

contaminated element with a new one.

(1) Carburetor fuel valve

(2) Drain port

(3) Fuel filter bowl

(A) "STOP" (CLOSE)

(B) "RUN" (OPEN)

(1) Carburetor fuel valve

(2) Ring screw

(3) Fuel filter bowl

(A) "STOP" (CLOSE)

(B) "RUN" (OPEN)

Product specificaties

Merk:	Kubota
Categorie:	Grasmaaier
Model:	ZG227A-3-54

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