IFM OY825S Handleiding


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Pagina 1/172
706234 / 02 12 / 2018
Original operating instructions
Photoelectric safety sensors
(Safety light curtain)
with floating blanking
(blanking function)
OY8xxS
UK
2
Contents
1 Preliminary note 4 ���������������������������������������������������������������������������������������������������
1�1 Symbols used 4 ������������������������������������������������������������������������������������������������
1�2 Warning signs used 4 ���������������������������������������������������������������������������������������
2 Safety instructions 5 �����������������������������������������������������������������������������������������������
2�1 Safety-related requirements regarding the application 6 ���������������������������������
3 Items supplied������������������������������������������������������������������������������������������������������7
4 Functions and features 7 ����������������������������������������������������������������������������������������
5 Function ���������������������������������������������������������������������������������������������������������������8
6 Installation������������������������������������������������������������������������������������������������������������9
6�1 Installation instructions 9 ����������������������������������������������������������������������������������
6�2 Calculation of the minimum safety distance 10 ������������������������������������������������
6�3 Vertical installation of the safety light curtains 12 ���������������������������������������������
6�3�1 Safety light curtains resolution 14 mm 12 ������������������������������������������������
6�3�2 Safety light curtains resolutions 20 mm and 40 mm 12 ��������������������������
6�3�3 Safety light curtains resolution 90 mm 13 ������������������������������������������������
6�4 Fixing and optical alignment 14 ������������������������������������������������������������������������
6�4�1 Optical alignment 14 ��������������������������������������������������������������������������������
6�5 Distance of reflecting surfaces 15 ��������������������������������������������������������������������
6�6 Multiple systems 17 ������������������������������������������������������������������������������������������
6�7 Use of corner mirrors 18 �����������������������������������������������������������������������������������
7 Electrical connection 19 ������������������������������������������������������������������������������������������
7�1 Transmitter wiring diagram 19 ��������������������������������������������������������������������������
7�2 Receiver wiring diagram 20 ������������������������������������������������������������������������������
8 Operating modes 21 �����������������������������������������������������������������������������������������������
8�1 Floating blanking function 21 ����������������������������������������������������������������������������
8�1�1 Blanking without permanent object within the protected area 23 ������������
8�1�2 Blanking with a permanent object within the protected area 26 ��������������
8�2 Setting the operating mode 29 �������������������������������������������������������������������������
8�3 Test function 29 �������������������������������������������������������������������������������������������������
8�3�1 Internal test function 29 ���������������������������������������������������������������������������
9 Operating and display elements 30 ������������������������������������������������������������������������
9�1 LED states 30 ���������������������������������������������������������������������������������������������������
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9�1�1 Transmitter ������������������������������������������������������������������������������������������30
9�1�2 Receiver ���������������������������������������������������������������������������������������������31
10 Operation ���������������������������������������������������������������������������������������������������������32
10�1 Switching state of the outputs 32 ��������������������������������������������������������������������
10�1�1 The safe state 32 �����������������������������������������������������������������������������������
10�1�2 The switched state 32 ����������������������������������������������������������������������������
10�1�3 Interface classification 32 ����������������������������������������������������������������������
10�2 Functional test of the safety light curtains 33 �������������������������������������������������
11 Scale drawing 34 ��������������������������������������������������������������������������������������������������
12 Technical data 35 ��������������������������������������������������������������������������������������������������
12�2�1 Safety light curtains resolution 14 mm 36 ����������������������������������������������
12�2�2 Safety light curtains resolution 20 mm 36 ����������������������������������������������
12�2�3 Safety light curtains resolution 40 mm 36 ����������������������������������������������
13 Troubleshooting �����������������������������������������������������������������������������������������������37
13�1 Transmitter fault diagnosis 37 �������������������������������������������������������������������������
13�2 Fault diagnosis receiver 37 �����������������������������������������������������������������������������
14 Maintenance, repair and disposal 38 ��������������������������������������������������������������������
15 Terms and abbreviations 39 ����������������������������������������������������������������������������������
16 Appendix ����������������������������������������������������������������������������������������������������������40
16�1 Check list 40 ���������������������������������������������������������������������������������������������������
4
1 Preliminary note
The instructions are part of the unit� They are intended for authorised persons
according to the EMC and Low Voltage Directives and safety regulations�The
instructions contain information about the correct handling of the product�Read the
instructions before use to familiarise yourself with operating conditions, installation
and operation� Follow the safety instructions�
1.1 Symbols used
Instruction
> Reaction, result
Cross-reference
LED off
LED on
LED flashes
Important note
Non-compliance can result in malfunction or interference�
Information
Supplementary note�
Access prevention finger protection
Access prevention hand protection
Access prevention bodies or parts of bodies
Access prevention body protection
1.2 Warning signs used
WARNING
Warning of serious personal injury
Death or serious irreversible injuries may result�
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2 Safety instructions
Follow the operating instructions�
In case of non-observance of notes or standards, especially when tampering
with and/or modifying the unit, any liability and warranty is excluded�
The unit must be installed, connected and put into operation by a qualified
electrician trained in safety technology
The applicable technical standards for the corresponding application must be
complied with�
For the installation, the standards EN 60204, EN 999 and ISO 13855 have to
be observed�
In case of malfunction of the unit please contact the manufacturer Tampering
with the unit is not allowed�
Disconnect the unit externally before handling it� Disconnect all relay load
circuits that are supplied independently
After setup, the system has to be subjected to a complete function check�
Only use the unit under the specified operating conditions (→ 12 Technical
data)� In case of special operating conditions please contact the manufacturer
In case of any questions concerning safety - if required - contact the safety
expert in charge of your country
WARNING
In case of improper handling of the product, the safety and physical
integrity of persons and machinery cannot be guaranteed.
Death or serious irreversible injuries may result�
Observe all notes on installation and handling in these instructions�
The photoelectric safety sensors must only be used under the specified
operating conditions and in accordance with use as prescribed below
6
2.1 Safety-related requirements regarding the application
It must be ensured that the safety requirements of the respective application
correspond to the requirements stated in these instructions�
Observe the following requirements:
Adhere to the specified operating conditions (→ 12 Technical data). Use of the
photoelectric safety sensors in the vicinity of chemically and biologically active
media as well as ionising radiation is not permitted�
For applications in the food industry, contact your ifm branch office to check
the compatibility of the materials of the photoelectric safety sensors with the
chemicals used�
Adhere to the principle of normally closed operation for all external safety
circuits connected to the system�
If the photoelectric safety sensors go into the state defined as safe due to an
internal fault, measures have to be taken to maintain the safe state when the
installation resumes operation�
Replace damaged units�
The protective function of the photoelectric safety sensors is only ensured with the
following conditions:
The machine control can be electrically controlled and the hazardous machine
motion can be stopped immediately at any time of the operation cycle�
There is no danger for machine operators due to ejection of materials or
machine parts�
The hazardous area is only accessible via the protected area�
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3 Items supplied
2 photoelectric safety sensors (1 transmitter and 1 receiver)
up to a total length of 1311 mm: 4 angle brackets, 4 slot nuts with M6 thread
and suitable nuts
starting with 1311 mm total length: 6 angle brackets, 6 slot nuts with M6 thread
and suitable nuts
1 copy operating instructions photoelectric safety sensors, reference no�
706234�
If one of the above-mentioned components is missing or damaged, please contact
one of the ifm branch offices�
4 Functions and features
Transmitter (T) Receiver (R)
P = protected area; I = protected area width (range); H = protected area height
The OY safety light curtains are multi-beam optoelectronic protective devices
according to IEC 61496 and consist of one transmitter and one receiver
8
5 Function
The protected area (P) is generated between the transmitter and the receiver and
is defined by the protected area height (H) and the protected area width (range)
(I)�
The protected area height is the height protected by the safety light curtain�
It depends on the design (→ 12 Technical data).If the safety light curtains are
installed horizontally, this value indicates the depth of the protected area�
The protected area width (range) is the maximum distance between transmitter
and receiver (→ 12 Technical data).
If the protected area is clear, the two outputs (OSSDs) of the receiver are active�
If an object (O) with a diameter greater than or equal to the resolution (d) enters
the protected area, the outputs are switched off
The resolution (d) (detection capability) of the safety light curtain depends on the
lens diameter (B) and the lens distance (C) and remains constant at all application
conditions�
Transmitter (T) Receiver (R)
O = object
C = lens distance
B = lens diameter
d = resolution
 
To ensure that an object (O) is reliably detected in the protected area, the
dimensions of the object (O) must be at least as great as the resolution (d)�
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6 Installation
6.1 Installation instructions
The following conditions are to be ensured before installation of the photoelectric
safety sensors:
The degree of protection of the electro-sensitive equipment (ESPE) has to
correspond with the risk assessment of the machine to be monitored�
The safety system ensures a safety function and is not required for the
operation of a machine�
It must be possible to stop any hazardous motion of the machine immediately
In this respect the shutdown delay of the machine has to be determined�
The object to be detected must be greater than or equal to the resolution of the
photoelectric safety sensor
Install the photoelectric safety sensors so that the hazardous area can only
be accessed via the protected area� Depending on the application other
mechanical protective equipment may be necessary
The operating conditions at the mounting location must not affect the functioning
of the photoelectric safety sensors� Please note especially:
The transmitter and the receiver must not be affected by intensive light sources
(emitters, sunlight etc�)�
The ambient temperature must be within the range indicated (→ 12 Technical
data)�
Fogging of the lenses due to considerable temperature fluctuations can affect
the functioning of the photoelectric safety sensors� Take appropriate measures
to prevent this�
Certain operating conditions can affect the functioning of the photoelectric
safety sensors� For mounting locations where fog, rain, smoke or dust may
occur, it is recommended to take appropriate measures�
The standards EN 999 and ISO 13855 must be adhered to�
10
Observe the following illustrations for correct installation of the photoelectric
safety sensors�
Correct installation
Wrong installation
6.2 Calculation of the minimum safety distance
There must be a minimum safety distance between the photoelectric safety sensor
and the point of danger� This distance must be ensured so that the point of danger
cannot be accessed before the hazardous state of the machine has been stopped�
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Install the photoelectric safety sensor at a distance
that is greater than or equal to the minimum safety
distance (S) so that the hazardous area (A) can
only be accessed after complete standstill of the
hazardous machine motion�
According to the European Standard EN 999:2008, the
following formula is to be used to calculate the minimum
safety distance (S):
S = K (t1 + t2) + C
C = 8 (d - 14)
A = hazardous area
H = protected area height
S = min� safety distance
C = additional distance
S
Minimum safety distance mm
K
Speed of approach of the object towards the hazardous area mm/s
t1
Total response time of the protective equipment, from release to switching off s
t2
Total response time of the machine, from the stop signal to switching off or to
passing into the state defined as safe
s
C
Additional distance mm
d
Resolution (detection capacity) mm
Non-compliance with the minimum safety distance may lead to restrictions
to or loss of the safety function�
Application example:
A = hazardous area
S = min� safety distance
12
6.3 Vertical installation of the safety light curtains
6.3.1 Safety light curtains resolution 14 mm
These designs are suitable for access prevention of fingers (finger
protection)�
The minimum safety distance (S) is determined using the
following formula:
S = 2000 (t1 + t2) + 8 (d - 14)
This formula applies to minimum safety distances (S)
between 100 and 500 mm� If the calculation shows that S
is greater than 500 mm, the distance can be reduced to a
minimum value of 500 mm by using the following formula:
S = 1600 (t1 + t2) + 8 (d - 14)
A = hazardous area
H= height
S = min� safety distance
G = reference level
6.3.2 Safety light curtains resolutions 20 mm and 40 mm
These designs are suitable for access prevention of hands (hand
protection)�
The minimum safety distance (S) is determined using the
following formula:
S = 2000 (t1 + t2) + 8 (d - 14)
This formula applies to minimum safety distances (S)
between 100 and 500 mm� If the calculation shows that S
is greater than 500 mm, the distance can be reduced to a
minimum value of 500 mm by using the following formula:
S = 1600 (t1 + t2) + 8 (d - 14)
A = hazardous area
H= height
S = min� safety distance
G = reference level
If due to the special configuration of the machine it should be possible to reach
the hazardous area from above, the highest light beam of the safety light curtain
should be at a height (H) (measured from the reference level (G)) whose value is
determined to the specifications in ISO 13855�
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6.3.3 Safety light curtains resolution 90 mm
These versions are suitable for access prevention for bodies or
parts of bodies�
They must not be used for finger or hand protection!
The minimum safety distance (S) is determined using the
following formula:
S = 1600 (t1 + t2) + 850
The height (H1) of the upper light beam measured from the
reference level (G) must not be shorter than 900 mm while
the height (H2) of the lowest light beam must not exceed
300 mm (ISO 13855)�


A = hazardous area
Hx = height
S = min� safety distance
G = reference level
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6.4 Fixing and optical alignment
Correct alignment of the transmitter and the receiver is decisive for the
proper function of the photoelectric safety sensors�
Install the transmitter and the receiver using the supplied mounting accessories
so that they are exactly opposite each other
Align the transmitter and the receiver so that they are in parallel at the same
height and the plugs face the same direction�
Adjustable brackets can be used to ensure easy optical alignment (available
as accessories)�
6.4.1 Optical alignment
T R T R T R T T
T = transmitter; R = receiver
The indication LEDs of the receiver help to correctly align the photoelectric safety
sensors�
Align the transmitter so that the green LED of the receiver lights�
Fix the transmitter and the receiver
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6.5 Distance of reflecting surfaces
Reflective surfaces close to photoelectric safety sensors can disable the
safety function of the system�
The minimum distance (D) depends on the protective area width (I) taking into
consideration the projection and receiving angles�
The minimum distance (D) between reflective surfaces and the protected
area (P) must be observed� In case of non-compliance an object which
has to be detected cannot be sensed� In case of improper handling of the
product, the safety and physical integrity of persons and machinery cannot
be guaranteed�
Transmitter (T) Receiver (R)
D = minimum distance; I = protected area width (range); P = protected area
After installation, test by intended interruption of the protected area (P) if
reflective surfaces affect the function of the photoelectric safety sensors�
16
Minimum distance to reflective surfaces
D = minimum distance in [mm]; I = protected area width (range) [m]
18
6.7 Use of corner mirrors
To protect and monitor hazardous areas with access from several sides one or
several mirrors can be used (available as accessory)� By using mirrors the light
beam emitted by the transmitter can be sent via several access sides�
To obtain a reflection angle of 90° the mirrors are to be oriented in an angle of
inclination of 45°�
The following image shows an application where U-shaped access protection is
implemented using two mirrors�
Receiver (R) Transmitter (T)



A = hazardous area
M = corner mirror
S = min� safety distance
Dx = side length
Install the mirrors so that the minimum safety distance (S) is adhered to at each
side of the hazardous area�
During installation make sure that the reflecting area is plane and that no
vibrations affect the safety device�
The range is the sum of the length of all sides (D1 + D2 + D3) of the access to
the protected area� The maximum range of the photoelectric safety sensors is
reduced by 15% for each mirror
Do not use more than three mirrors�
20
The protected area width (range) to be used is configured via range 0 and
range 1�
Configuration protected area width (range)
Range 0 Range 1 Description
24 V 0 V
Selection range low
- for models with a resolution of 14 mm: 0…3 m
- for models with a minimum resolution of 20 mm: 0…6 m
0 V 24 V
Selection range high
- for models with a resolution of 14 mm: 0…5 m
- for models with a minimum resolution of 20 mm: 3…18 m
0 V 0 V Transmitter in test function ( 8�4 Test function)
24 V 24 V No function, configuration error
For proper function of the safety light curtains, pins 2 and 4 of the
transmitter have to be connected according to the indications in the above
table�
7.2 Receiver wiring diagram
Pin layout Pin Name Type Description
6
2 1
4
5
7
3
8
1 OSSD1 Output Static safety-related output 1
2 24 V DC Operating voltage 24 V DC
3 OSSD2 Output Static safety-related output 2
4 SEL_C Input
Safety light curtains operating
mode
5 SEL_A Input
6 SEL_B Input
7 0 V DC Operating voltage 0 V DC
8 FE Functional earth
For information about available sockets / connectors see:
www.ifm.com → Product line → Accessories
Note: Lay the cables of the photoelectric safety sensors separately from
sources of interference such as power lines�
Connect the transmitter and the receiver to the functional earth�
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8 Operating modes
The OY series safety light curtains with blanking function support automatic
operation only In case of a clear protected area, the outputs (OSSDs) are
automatically re-enabled�
Please make sure if this is compatible with the risk assessment of your
machine�
Manual operation with start / restart button is only supported in connection
with the safety relays G1501S, G1502S and G1503S� For most
applications, this safety function is mandatory
Outputs OSSD1 and OSSD2 follow the status of the safety light curtains:
Protected area clear Outputs = active logic "1"
Protected area interrupted Outputs = deactivated logic "0"
8.1 Floating blanking function
The safety light curtains have a floating blanking function that cancels the
monitoring of up to three neighbouring beams� This function is suitable for
applications where the protected area is interrupted by the material to be
processed or a part of the machine�
The synchronisation beam (first beam above the display) is excluded from
the blanking function�
When the blanking function is used, the resolution of the safety light curtains
decreases�
22
If the interrupting object is narrower than the protected area, the clear area
has to be protected by means of mechanical equipment� If the object moves
vertically, the protective equipment has to move accordingly
unprotected clear area clear area protected by mechanical
equipment
The safety light curtains support two different types of blanking:
- Blanking without permanent object within the protected area�
- Blanking with a permanent object within the protected area�
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8.1.1 Blanking without permanent object within the protected area
With this setting, a moving object may interrupt the protected area without
deactivating the outputs of the safety light curtains� If the object is removed from
the protected area, the outputs remain active� This function reduces the resolution
of the safety light curtain (→ 8.1.1 Table Effective resolution A).
Blanking without a permanent object within the protected area permits three
different operating modes:
1. Blanking of up to one beam (A1):
If no or only one beam is interrupted, the protected area is considered as clear
Protected area status Outputs (OSSDs)
no beam interrupted active
1 beam interrupted active
2 or more beams interrupted deactivated
protected
area
outputs active active deactivated deactivated deactivated
24
2. Blanking of up to two neighbouring beams (A2):
If up to two neighbouring beams are interrupted, the protected area is considered as clear
Protected area status Outputs (OSSDs)
no beam interrupted active
1 or 2 neighbouring beams interrupted active
2 non-neighbouring or more beams interrupted deactivated
protected
area
outputs active active active deactivated deactivated
3. Blanking of up to three neighbouring beams (A3):
If up to three neighbouring beams are interrupted, the protected area is considered as clear
Protected area status Outputs (OSSDs)
no beam interrupted active
1, 2 or 3 neighbouring beams interrupted active
2 non-neighbouring or more beams interrupted deactivated
protected
area
outputs active active active deactivated active deactivated
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Effective resolution A
The effective resolution of the safety light curtain decreases according to the
chosen operating mode�
Nominal resolution Operating mode effective resolution maximum
object size
14 mm
no blanking 14 mm 0 mm
A1 24 mm 8 mm
A2 34 mm 18 mm
A3 44 mm 28 mm
20 mm
no blanking 20 mm 0 mm
A1 30 mm 10 mm
A2 40 mm 20 mm
A3 50 mm 30 mm
40 mm
no blanking 40 mm 0 mm
A1 70 mm 30 mm
A2 100 mm 60 mm
A3 130 mm 90 mm
Nominal resolution Operating mode Distance between
beams
maximum
object size
90 mm
no blanking 80 mm 0 mm
A1 150 mm 60 mm
A2 230 mm 140 mm
A3 300 mm 210 mm
26
8.1.2 Blanking with a permanent object within the protected area
With this setting, an object within the protected area, e�g� a part of the machine,
can be permanently blanked�
As long as the light curtain is activated, the object has to be within the
protected area at all times�
The size of the object must not be below the nominal resolution of the safety
light curtain or the distance between the beams (in case of 90 mm designs)�
The resolution of the safety light curtain only decreases within and at the limits of
the blanked area� If the interrupting object covers the entire width of the protected
area, (→ 8.1.2 Table Effective resolution B) applies.
If the object is narrower than the protected area, the values mentioned in (→ 8.1.1
Table Effective resolution A) apply within and at the limits of the blanked area� (B1
is equivalent to A2 and B2 to A3�)
Blanking with a permanent object within the protected area permits two operating modes:
1. Blanking of up to two neighbouring beams (B1):
If no beam is interrupted, the outputs switch off since no permanent object is
detected ("b" is indicated on the receiver display)� If up to two neighbouring beams
are interrupted, the protected area is considered as clear
Protected area status outputs (OSSDs)
no beam interrupted deactivated
1 or 2 neighbouring beams interrupted active
2 non-neighbouring or more beams interrupted deactivated
protected
area
Outputs deactivated active active deactivated deactivated
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2. Blanking of up to three neighbouring beams (B2):
If no beam is interrupted, the outputs switch off since no permanent object is
detected in the protected area ("b" is indicated on the receiver display)� If up to
three neighbouring beams are interrupted, the protected area is considered as
clear
Protected area status Outputs (OSSDs)
no beam interrupted deactivated
1, 2 or 3 neighbouring beams interrupted active
2 non-neighbouring or more beams interrupted deactivated
protected
area
outputs deactivated active active deactivated active deactivated
28
Effective resolution B
The effective resolution of the safety light curtain within and at the limits of the
blanked area decreases according to the chosen operating mode�
The following values only apply to objects covering the entire width of the
protected area. For narrower objects, (→ 8.1.1 Table Effective resolution A)
Nominal resolution Operating mode Effective resolution at the limits of
the blanked area
14 mm
no blanking 14 mm
B1 16 mm
B2 26 mm
20 mm
no blanking 20 mm
B1 20 mm
B2 30 mm
40 mm
no blanking 40 mm
B1 60 mm
B2 90 mm
Nominal resolution Operating mode Smallest detectable object
90 mm
no blanking 90 mm
B1 140 mm
B2 210 mm
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8.2 Setting the operating mode
The different operating modes of the OY series safety light curtains can be set via
the respective connections to the 8-pole plug of the receiver
Operating mode Connection
SEL_A (PIN 5) SEL_B (PIN 6) SEL_C (PIN 4)
no blanking 0 V DC 0 V DC 0 V DC
A1 0 V DC 24 V DC 24 V DC
A2 24 V DC 0 V DC 24 V DC
A3 24 V DC 24 V DC 0 V DC
B1 OSSD 1 (PIN 1) OSSD 2 (PIN 3) 24 V DC
B2 OSSD 2 (PIN 3) OSSD 1 (PIN 1) 0 V DC
The system has to be disconnected from power before changing the
operating mode� It is not possible to change operating modes during
operation�
8.3 Test function
For the test function, the photoelectric safety sensors can e�g� be tested by a
process control system or a control module ( → 7.1 Table Protected area width
configuration)�
The test pulse interrupts the light emission by the transmitter and the outputs carry
a 0 signal (→ 10.1 Switching states of the outputs).
The minimum duration of the test command is 40 ms�
8.3.1 Internal test function
Type 4 safety light curtains continuously perform internal tests� The faults are
detected within the response time of the respective model leading to switch-off
(response times → 12 Technical data).
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UK
9.1.2 Receiver
Description
Transmitter
LED
red green yellow Display
Activating the system, introductory test 8
Blanking mode A1 (lights for 10 s) C
Blanking mode A2 (lights for 10 s) C
Blanking mode A3 (lights for 10 s) C
Blanking mode B1 (lights for 10 s) C
Blanking mode B2 (lights for 10 s) C
Protected area interrupted,
outputs deactivated
Protected area interrupted, weak signal
outputs deactivated
Protected area interrupted,
no object detected, (blanking mode B1, B2) b
Protected area interrupted, weak signal
no object detected, (blanking mode B1, B2) b
Protected area clear,
outputs active, no blanking
Protected area clear, weak signal
outputs active, no blanking
Blanking active
Blanking active, weak signal
Initialisation -
32
10 Operation
10.1 Switching state of the outputs
The safety light curtains have two outputs (OSSDs) on the receiver; the status
depends on the condition of the protected area�
All short-circuits between the outputs or between an output and the current supply
(24 V DC or 0 V DC) are detected by the safety light curtains as a fault�
Output Binary states Meaning
OSSD1 1 Condition
protected area is clear
OSSD2 1
OSSD1 1 0 0 Condition
protected area interrupted or fault detected�
OSSD2 0 1 0
10.1.1 The safe state
The safe state is when the output is switched off (zero-current state: logic "0")
of at least one of the outputs (OSSDs)�If one of the outputs is switched off, the
subsequent safety-related logic unit must bring the complete system into the state
defined as safe�
10.1.2 The switched state
In switched state, the receiver provides a current of 24 V DC (logic "1") to both
outputs�
Output characteristics
The output characteristics follow the characteristics of the input according to
IEC 61496:
Logic "1" 24 V DC max� 500 mA
Logic "0" < 0�2 mA≤ 1.5 V DC
10.1.3 Interface classification
The interface of the devices complies with interface type C class 3 according to
the ZVEI position paper CB 24I Ed� 2�0
Identification key
Interface type Suitable interface type
Source C3 Receiver C1 C2 C3
34
11 Scale drawing
M6
40
30
11
6,5
50
30
35 13,3
13,5
35
3
L
408545
35
T R
T:
R:
L:
Transmitter
Receiver
Total length*
1: LED (yellow)
2: LED (red)
3: 7-segment display
4: LED (green)
5: LED (yellow)
6: LED (red)
7: 7-segment display
8: LED (green)
* available lengths → 12 Technical data
35
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12 Technical data
Meets the requirements of: Type 4 IEC 61496-1, SIL 3 IEC 61508, SILcl 3 IEC 62061,
ISO 13849-1:2015 category 4 PL e
Electrical design DC / PNP
Operating voltage 24 DC (19�2…28�8)
Current consumption
Transmitter [mA] 83
Receiver [mA] 125
Outputs (OSSDs) 2 x PNP
Current rating per output [mA] 500 (24 V)
Max� capacitive load CL_max [µF] 2�0
Power-on delay time [s] < 18
Mission time TM [h] 175200
Protected area width (range) [m] for resolution of 14 mm:
- low range: 0���2, high range: 0���5
for resolution of 20 mm and higher:
- low range: 0���6, high range: 3���18
EMC IEC 61496-1
Vibration IEC 61496-1
Shock IEC 61496-1
Ambient temperature [°C] 0…55
Max� perm� relative air humidity [%] 95
Application class C according to EN 60654-1,
(weatherproof application)
Protection IP 65 / III
Housing material Aluminium / PC
Type of light Infrared 950 nm
Display LED yellow, LED green, LED red,
7-segment display
Connection
Transmitter M12, 5-pole
Receiver M12, 8-pole
Max� cable lengths [m] 100 *)
*) for wire cross-section of 0�34 mm²
36
12.2.1 Safety light curtains resolution 14 mm
OY801S OY804S OY805S OY806S OY807S OY808S
Total length L [mm] 261 861 1011 1161 1311711
Protected area height [mm] 160 610 760 910 1060 1210
Response time [ms] 6 11,5 13,5 15,5 17 19
Safety-related reliability PFHD
[1/h] 1�0-08 1�5-08 1�6-08 1�8-08 1�9-08 2�1-08
Test pulse duration ti
[µs]
90 90 90 90 90 90
Test pulse interval T
[ms]
15,1 33,1 39,1 45,1 51,1 57,1
Ratio ti / T
[%]
0,7 0,3 0,2 0,2 0,2 0,2
12.2.2 Safety light curtains resolution 20 mm
OY815S OY816S OY817S OY818S OY819S
Total length L [mm] 861 1011 1161 1311711
Protected area height [mm] 610 760 910 1060 1210
Response time [ms] 11�5 13�5 15�5 17 19
Safety-related reliability PFHD
[1/h] 1�5-08 1�6-08 1�8-08 1�9-08 2�1-08
Test pulse duration ti
[µs]
90 90 90 90 90
Test pulse interval T
[ms]
33,1 39,1 45,1 51,1 57,1
Ratio ti / T
[%]
0,3 0,2 0,2 0,2 0,2
12.2.3 Safety light curtains resolution 40 mm
OY825S OY826S OY827S OY828S OY829S
Total length L [mm] 861 1011 1161 1311711
Protected area height [mm] 610 760 910 1060 1210
Response time [ms] 8�5 9�5 10�5 11�5 12�5
Safety-related reliability PFHD
[1/h] 1�2-08 1�2-08 1�3-08 1�4-08 1�5-08
Test pulse duration ti
[µs]
90 90 90 90 90
Test pulse interval T
[ms]
17,1 19,1 21,1 23,1 25,1
Ratio ti / T
[%]
0,5 0,5 0,4 0,4 0,4
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13 Troubleshooting
The LEDs of the transmitter and the receiver indicate faulty operating states (→ 9
Operating and display elements)� In case of a fault, the 7-segment display shows
an "F" followed by an error code� Additionally, the red LED is lit� For a detailed fault
description see the following tables�
13.1 Transmitter fault diagnosis
Display Possible cause Troubleshooting
P wrong range or changed range check connections pins 2 and 4
A
internal fault Send device to ifm branch office
for repair
3
4
13.2 Fault diagnosis receiver
Display Possible cause Troubleshooting
0 Static OSSD outputs overloaded
Check current through OSSD
outputs, reduce load to max� 500
mA (2 µF)
1 Interfering transmitter detected
Find interfering transmitter and take
one of the following measures:
- Exchange position of transmitter
and receiver
- Change location of the
interfering transmitter so that the
receiver is not influenced
- Screen the beams coming from
the interfering transmitter using
a mat protective device�
2OSSD falsely connected to 24
V DC Check OSSD connection
3Internal fault Send device to ifm branch office
for repair
4
5 Fault at the static OSSD outputs
Check connections at terminals
1 and 3 (OSSD)�If the defect
remains, send device to ifm branch
for repair
38
Display Possible cause Troubleshooting
6Short circuit at the static OSSD
outputs
Check connections at terminals 1
and 3 (OSSD)�
A Internal fault Send device to ifm branch office
for repair
C User configuration rejected Check configuration
H Internal fault Send device to ifm branch office
for repair
14 Maintenance, repair and disposal
Maintain the optoelectronic protective equipment in accordance with the
applicable national regulations within the requested intervals� The tests must
be performed by qualified persons�
It is recommended to regularly clean the front panes of the transmitter and the
receiver
Clean the unit with a clean, damp cloth� In particularly dusty environments we
recommend to spray the cleaned front pane with an antistatic product�
Do not use any aggressive or abrasion-developing cleaning agents since they
could attack the surfaces� To avoid electrostatic charging on the front, do not
use any woollen cloths�
Scratches on the front panes of the photoelectric safety sensors may
deviate the light beams and impair the protective function�
Only the manufacturer is allowed to repair the unit�
After use dispose of the unit in an environmentally friendly way in accordance
with the applicable national regulations�
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15 Terms and abbreviations
Blanking Optional function ensuring that objects in
the protected area which are larger than the
detection capacity will not cause the OSSDs
to switch off�
ESPE Electro-Sensitive Protective Equipment�
CCF Common Cause Failure
DCavg Average Diagnostic
Coverage
Muting Temporary bridging of a safety function by
safety-related parts of the control system�
MTTFdMean Time To Dangerous
Failure
OSSD Output Signal Switching
Device
Output signal switch element,
static safety-related output�
PFH
(PFHD)
Probability of (dangerous)
Failure per Hour
PL Performance Level Capability of safety-related parts to perform a
safety function under predictable conditions
to fulfil the expected risk reduction�
SIL Safety Integrity Level Safety integrity level
SIL 1-4 according to IEC 61508The higher
the SIL, the lower the probability that a safety
function will fail�
SILcl Safety Integrity Levelclaim limit Safety integrity levelclaim limit
(according to IEC 62061)
TMMission Time Operational life
T1 Test interval
Technical data and further information at wwwifm�com
40
16 Appendix
16.1 Check list
This check list serves as help for setting up the safety light curtains� The
requirements in this check list should be met, however depending on the
application and the directives / standards referred to�
1� Were the directives / standards valid for safety of machinery complied with?
2� Is access prevention / primary guarding of the point of danger only possible
through the protected area of the safety light curtains?
3� Have steps been taken to prevent reaching under, over or around the light
guards to prevent attempts to defeat them?
4� Has the stop or shutdown delay of the machine been measured and adapted
according to the installation of the safety light curtains?
5� Have the safety light curtains been duly fixed and secured against loosening or
movement?
6� Have the safety light curtains been checked according to the function and
maintenance descriptions in these operating instructions?
7� Has external monitoring (EDM) of the control unit (e�g� contactor, valve etc�)
been used?
8� Is the state defined as safe for switching on / off of the safety light curtains
initiated?
9� Is /are there any soiling or scratches on the light-emitting surface?
10� Are the installation instructions of these operating instructions adhered to?
This check list does not replace checking or set-up by a person trained in
safety matters�


Product specificaties

Merk: IFM
Categorie: Niet gecategoriseerd
Model: OY825S

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