Dormakaba Auditcon 52V Handleiding


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Part I: Install Lock Case Assembly
WARNING:
Do not take the lock case assembly apart. There
are no field servicable parts inside lock case.
1. Insert a cable shield into the
deburred spindle hole from the back
side of the container door.
2. Place the protective tube over the
tube retainer on the lock case. (Figure 2)
3. While holding the lock case assembly,
guide the tube through the spindle hole
and place the lock case flush against
the inside of the container door.
4. Mark the tube flush to the outside of
the container door (to within 1/16” or 1.6mm).
5. Remove lock case assembly from door and cut the tube just inside
your mark.
The installation instructions are the basis for Security Agency Approvals.
The lock installation must be done in accordance to these instructions
in order to maintain the labeled approval level.
Design Parameters for Auditcon 2 Series Locks
1. Bolt dimensions (nominal): .312 inches x 1.000 inches/8 x 25.4mm
2. Bolt movement (nominal) : .465 inches/11.8mm
3. Bolt extension: .465 inches/11.8mm
4. Maximum load movable by the bolt: 5 lbs. (22N)
Note:
Auditcon 2 dead bolt locks may not open if more than 5 lbs.
(22N) of force is applied to the end or side of the bolt.
5. Maximum load against bolt when thrown (all directions): 224.8 lbs. (1kN)
6. The lock can be fitted to safes or vault doors of any material.
Note:
As is the case with all mechanical and electronic locking devices,
the container and boltworks must be designed to protect the lock.
Installation Instructions for Auditcon
® 2 Series Locks - Models 52V, 252V, 552V - Vertical Housing Dead Bolt
Document # 3045.025 Rev. B - 12/06
Figure 1 - Dead Bolt Lock Parts
Front Cover &
Keypad Assembly Cable
Cable
Shields (2)
Lock Case
Assembly
Lock Case
Mounting
Screws (4)
Front Cvr
Mounting
Screws (3)
Keypad/Base
Mounting
Screws (2)
Spindle &
Tube
Spindle
Mounting
Screw
Dial
Dial Label
Spindle
Clip
Figure 2
6. Plug one end of the ribbon cable into the connector on the bottom
of the lock case. (Figure 3)
7. Lay the ribbon cable in the cable
routing path on the lock case and tape
the cable to the outside of the tube with
the insulator tape provided. (Figure 3)
8. Hold the lock case assembly and
carefully guide the loose end of the
ribbon cable and the tube through the
spindle hole so that they are accessible
outside of the container door.
9. Mount the lock case assembly to the inside of the container door
using the four 1/4-20 (or M6-1) lock case mounting screws. (Torque 25-
30 lbs., 2.8-3.4 N-M)
Note:
It is recommended that you use Loctite
®
262 (Red) on the lock
case mounting screws.
10. Insert the end of the spindle with
the screw hole into the lock case
assembly until the spindle is properly
seated. The grooved side of the spindle
should be oriented so that the grooves
in the spindle align with the grooves in
the drive cam. Turn the spindle so that
the grooves are facing toward the bolt
and the bolt is extended.
11. Mark the spindle shaft 1 1/4” (31.8mm) from the outside of the
container door (plus or minus 1/8or 3.2mm allowed). (Figure 4)
12. Remove the spindle from the lock
case to prevent damage to the cable
while cutting.
13. Cut the spindle on the mark,
deburr, and lay aside.
14. Insert the second cable shield into
the spindle hole from the front of the
container with the cable feeding through
the center of it. (Figure 5)
Part II: Install Front Housing Assembly
1. Remove the front cover from the keypad/base assembly.
2. Hold the keypad/base
assembly in the upright position
(keypad positioned at the top).
Guide the ribbon cable through
the appropriate cable receiving
hole on the back of the keypad/
base assembly (Figure 6),
based on the orientation of the
ribbon cable to the spindle.
3. Place the keypad/base
assembly flush against the
container door and align so that
the dial bushing (Figure 6) is centered over the spindle.
Figure 4
Cable
Shield
Ribbon
Cable
Basic Tools and Materials Needed
Medium Phillips head screwdriver (#2)
(recommend magnetized tip)
Fine pitch hacksaw (32 teeth/inch)
Small flat file
All-purpose scissors
Tape measure or ruler
ESD wrist band
Recommended, but not required:
Torque screwdriver (30 inch-pounds/3.4
newton-meters capacity)
Small vise grip
Needle-nosed pliers
• Loctite® 262 (Red) for use on lock case
mounting screws
WARNING: Kaba Mas locks are protected
from 25,000 V Electrostatic Discharge
(ESD) damage when correctly installed.
Follow these precautions to avoid ESD
damage when installing the lock:
Handle the keypad assembly by the
outer edge only.
Use an ESD wrist band grounded to the
lock or container during installation.
Prepare for New Installation of the Lock
(If Required)
1. Use the template provided to establish the exact locations (relative
to the spindle hole) of the mounting holes for the lock assembly.
2. The spindle hole diameter can be a minimum of .406(10.3mm) to a
maximum of .438” (11.1mm). The .406(10.3mm) diameter is recom-
mended. Spindle hole must be deburred.
3. The keypad/base assembly mounting screws require drilled and
tapped holes to 3/8” (9.5mm) depth if possible (minimum 1/4” or 6.4mm
depth required.) Drill either the two horizontal mounting holes or the
two vertical holes.
Figure 5
Not Shown in Photo: Insulator Tape, Lubricant
Tube
Figure 6
4. When mounting the lock unit (i.e., integrating it in a boltwork), make
sure that the lock bolt has clearance to freely move to its end
positions and that the shifting force works only in the axial direction
(direction of movement). Lateral forces should not be exerted on the
lock.
5. If other parts of the boltwork are to be connected to the lock unit
(e.g., for activating a blocking device), corresponding adapters can be
fixed with screws (#10-32 or M4) to the front of the lock bolt (tighten-
ing torque for 15mm screwing depth: 200Ncm maximum).
Figure 3
4. Attach the keypad/base
assembly to the container door
using the two #8-32 (or M4-0.7)
mounting screws. (Figure 7) Do
not fully tighten screws.
5. Route the ribbon cable
toward the keypad so that the
cable will not be pinched by the
generator. Gently lift the keypad
board assembly and guide the
cable up through the cable
receiving hole in the
keypad/base assembly.
(Figure 8)
6. Insert the keyed Picoflex
connector on the end of the
ribbon cable into the
connection header on the
keypad. (Figure 9)
7. Fold the excess cable
accordian style and place
under the keypad assembly,
positioning the cable and
the keypad so that they will
not be pinched when the front
cover is snapped into place.
8. Center the front cover over
the keypad/base assembly
and gently snap into place.
9. Mount the front cover to the
keypad/base assembly using
the round mounting holes on
the cover and the three #6-32
front cover mounting screws.
(Torque 14-16 lbs., 1.6-1.8 N-
M) (Figure 10)
10. Re-insert the spindle.
Refer to Step 10 in the
previous “Install Lock Case
Assembly” section for proper
positioning.
11. Hold the dial and orient
the lip of the dial in the upright
position so that it will cover the
red bar on the front cover
once placed onto the spindle.
This is referred to as the
“HOME” position. (See correct
dial position in Figure 11.) Place the dial onto the spindle and seat into
the dial bushing. Push gently on the dial so that the gear on the
generator seats properly into the gear teeth on the dial.
12. While holding the dial
in place, insert the #6-32
spindle mounting screw
through the back of the lock
case and into the end of the
spindle. (Figure 12) Turn the
screw until it is securely
attached to the spindle.
(Torque 14-16 lbs., 1.6-1.8
N-M) Verify that the spindle
grooves are still facing
toward the bolt and that the
bolt is still extended.
13. Test the operation of the lock
before completing the installation of
the front cover by verifying the
following:
Ensure that the dial turns freely
without scraping. If necessary, re-
adjust the keypad/base assembly
mounting screws, the position of
the spindle, or replace the spindle
completely.
Power the lock by turning the dial briskly in any direction until
simultaneous green and red flashes display and two beeps sound to
indicate the lock is powered. Position the lock dial to the HOME
position and key in the Factory Combination. (For a Model 52 or T52,
enter “502550”. For a Model 252 or 552, enter a two-digit number in
the range from 01-20, followed by “502550”.) If the combination is
entered successfully, one green flash displays to indicate the lock is
ready to open. To open, turn the dial right (clockwise) until the lock
bolt is retracted. Then turn the dial back to the left to return the bolt to
the extended position.
Note:
After correctly entering a valid combination, you must
retract the bolt within 4-6 seconds.
14. After successfully testing lock operation, hold the cover assembly
in place and remove the dial.
15. Tighten the keypad/
base assembly mounting
screws. (Torque 17-20 lbs.,
1.9-2.25 N-M) (Figure 13)
16. Apply a small amount of
lubricant to the gear on the
generator, the bearing
surface of the dial (the
portion that fits into the dial
bushing of the base
assembly), and the teeth
around the edge of the dial.
17. Place the dial onto the spindle and seat into the dial bushing.
Push gently on the dial so that the gear on the generator seats
properly into the gear teeth on the dial.
Generator
Cable Rcv
Hole
Figure 8
Figure 9
Raised Tabs
Figure 14
Figure 15
© 2005-2006 Kaba Mas Corporation. All rights reserved.
Product warranty information can be found at: www.kaba-mas.com
Kaba Mas Corporation
749 W. Short Street, Lexington, KY 40508 USA
Phone: (859) 253-4744 FAX: (859) 255-2655
Customer Service: (800) 950-4744
Connection
Header
Figure 13
18. Position the spindle mounting clip (Figure 14) over the spindle in
the center of the front of the dial. The raised tabs should be facing out,
away from the container. (The concave side of the clip should be facing
toward the container.) Slide the clip down the spindle until the clip
stops against the center portion of the dial. Check to make sure the
outward dial movement (away from the container) has been held to a
minimum.
Caution:
To meet the requirements of certain approval agencies,
a tamper evident dial label may have been included with your
lock. It is important that the next step of the installation be
completed very carefully, allowing the dial label to be applied
correctly on the first attempt. If the tamper evident dial label is
removed after initial application, a part of the label will stay on the
dial. A new label would then be required for reapplication.
19. Orient the lip of the dial to
the HOME position and apply
the dial label to the dial. The
Kaba logo should be aligned
horizontally (Figure 15).
20. If your lock includes the
Battery Assist option, you
should now mount the battery
clip inside the door near the
lock and install a fresh 9 Volt
Alkaline battery.
Note:
To remove any excess
cable or if you choose not to use
the Battery Assist option, wrap
and tie the battery assist cable.
(Figure 16) If you do not ever
plan on using the Battery Assist
option, you can cut the cable
next to the lock case to remove it.
Figure 10
Figure 12
HOME:
Red portion
is not
showing
Figure 11
Figure 7
Spindle
Figure 16
The installation instructions are the basis for Security Agency Approv-
als. The lock installation must be done in accordance to these
instructions in order to maintain the labeled approval level.
In order to maintain VdS Class 2/EN 1300 Class B lock approval levels
in a container where multiple locks are required, special considerations
must be observed. The Auditcon 2 Series lock must be the first one
secured by the boltworks. Check the locked status of the container with
the handle of the boltworks.
Design Parameters for Auditcon 2 Series Locks
1. Bolt dimensions (nominal): .312 inches x 1.000 inches/8 x 25.4mm
2. Bolt movement (nominal) : .465 inches/11.8mm
3. Bolt extension: Square Nose Slide Bolt is .465 inches/11.8mm
Roller Slide Bolt is .495 inches/12.6mm
4. Maximum load movable by the bolt: None
Note:
Auditcon 2 slide bolt locks will not open if force is applied to the
end or side of the bolt.
5. Maximum load against bolt when thrown (all directions): 1kN (224.8 lbs.)
6. The lock can be fitted to safes or vault doors of any material.
Note:
As is the case with all mechanical and electronic locking devices,
the container and boltworks must be designed to protect the lock.
Installation Instructions for Auditcon
® 2 Series Locks - Models 52V, 252V, 552V - Vertical Housing Slide Bolt
Figure 1 - Slide Bolt Lock Parts
Front Cover &
Keypad Assembly
Cable
Lock Case
Assembly
Lock Case
Mounting
Screws (3)
Front Cvr
Mounting
Screws (3)
Spindle
Dial
Mounting
Screw
DialDial Label
Keypad/
Base Mtg
Screws (2)
.136 MIN. CLEARANCE
.458
.216 CORRECT LOCATION FOR BOLT WORKS
.062 MIN. CLEARANCE.
.465
STRIKE
STRIKE OPENING
SUFFICIENT
TO CLEAR A 1 INCH BOLT
.136 in. MIN. CLEARANCE
.062 in. MIN. CLEARANCE
RADIUS
STRIKE
REVERSE
ANGLE
STRIKE
CONTACT POINT
IS NOT ALLOWED
TO BE BEHIND
ROLLER CENTER LINE
FORWARD
ANGLE
STRIKE
STRAIGHT
STRIKE
.300 in. REFERENCE
CASE TO CENTER LINE
0.000 TO .080 in. MAX
RECOMMENDED
STRIKE
CONTACT POINT
STRIKE
CONTACT POINT
BEHIND ROLLER
CENTER LINE
ALLOWED
ROLLER CENTER LINE
NOT ALLOWED
ROLLER CENTER LINE
STRIKE
CONTACT
POINT
STRIKE
CONTACT
POINT
15° MAX
.495
STRIKE
Figure 3 - Roller Slide Bolt Clearances, Strike Types & Contact Points
Basic Tools and Materials Needed
Medium Phillips head screwdriver
(#2) (recommend magnetized tip)
ESD wrist band
Recommended, but not required:
Torque screwdriver (30 inch-
pounds/3.4 newton-meters
capacity)
• Loctite® 262 (Red) for use on lock
case mounting screws
WARNING: Kaba Mas locks are
protected from 25,000 V Electro-
static Discharge (ESD) damage
when correctly installed. Follow
these precautions to avoid ESD
damage when installing the lock:
Handle the keypad assembly by
the outer edge only.
Use an ESD wrist band grounded
to the lock or container during
installation. Figure 2 - Square Nose Slide Bolt Clearances and Positioning
Not Shown in Photo: Nylon Dial Spacer, Metal Dial Mounting Washer, Lubricant
Document # 3046.025 Rev. B - 12/06
Prepare for New Installation of the Lock
(If Required)
1. Using the lock parts along with the template
provided, establish the exact location for the drilled
and tapped holes.
Caution:
The lock case must be mounted exactly
according to the template if mounted over the cable
routing hole. Otherwise, the lock case must be mounted
so that no part of the case covers the cable routing
hole.
2. The spindle hole diameter can be a minimum of
.406” (10.3mm) to a maximum of .438” (11.1mm).
The .406” (10.3mm) diameter is recommended.
Spindle hole must be deburred.
3. The keypad/base assembly mounting screws
require drilled and tapped holes to 3/8 (9.5mm)
depth if possible (minimum 1/4” or 6.4mm depth
required.) Drill either the two horizontal mounting
holes or the two vertical holes.
4. When mounting the lock unit (i.e., integrating it
in a boltwork), make sure that the lock bolt has
clearance to freely move to its end positions and
that the shifting force works only in the axial
direction (direction of movement). Lateral forces
should not be exerted on the lock. A minimum
clearance of 1/16” (1.6mm) is required between the
bolt roller/nose and the inside edge of the strike.
Refer to Figures 2 and 3.


Product specificaties

Merk: Dormakaba
Categorie: Niet gecategoriseerd
Model: Auditcon 52V

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