Dean SM150G Handleiding

Dean Friteuse SM150G

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Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
PRINTED IN THE USA 24-Hour Service Hotline 1-800-551-8633 OCTOBER 2011
www.frymaster.com
E-mail: service@frymaster.com
*8196001
A
*
NON-CE &
Super Marathon Series
Gas Fryers
Installation & Operation Manual
Series SM20, SM40, SM50, SM60 & SM80
Please read all sections of this manual and retain for future reference.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified
personnel only. A Frymaster Dean Factory Authorized Servicer (FAS) or other qualified
professional should perform installation, maintenance, and repairs. Installation, maintenance,
or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this
manual for definitions of qualified personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of
the country and/or region in which the appliance is installed. See NATIONAL CODE
REQUIREMENTS in Chapter 3 of this manual for specifics.
NOTICE
This equipment is to be installed in compliance with the basic plumbing code of the Building
Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation
Manual of the U.S. Food and Drug Administration.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and
technical procedures and may not conform to onsite management operational procedures.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC
FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART
PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICERS,
AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS
WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE
LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH
ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF
ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER.
DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating and
service instructions thoroughly before installing or servicing this equipment. Only qualified
service personnel may convert this appliance to use a gas other than that for which it was
originally configured.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending
upon the gas line connection. Single fryers equipped with legs must be stabilized by installing
anchor straps. All fryers equipped with casters must be stabilized by installing restraining
chains. If a flexible gas line is used, an additional restraining cable must be connected at all
times when the fryer is in use.
DANGER
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result
from slips or contact with the hot oil.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other cooking appliance.
DANGER
Instructions explaining procedures to be followed MUST be posted in a prominent location in
the event the operator detects a gas leak. This information can be obtained from the local gas
company or gas supplier.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container
at the end of frying operations each day. Some food particles can spontaneously combust if left
soaking in certain shortening material. Additional information can be obtained in the filtration
manual included with the system.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of
the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal
the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort
the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for
cleaning.
IMPORTANT
Safe and satisfactory operation of Frymaster Dean equipment depends upon its proper
installation. Installation MUST conform with local codes, or in the absence of local codes, to
European Union (CE) Standards.
NOTICE
The Commonwealth of Massachusetts requires any and all gas products to be installed by a
licensed plumber or pipe fitter.
Super Marathon Series Gas Fryers
Installation & Operation Manual
TABLE OF CONTENTS
Page #
1. INTRODUCTION 1-1
1.1 Applicability and Validity 1-1
1.2 Ordering Parts 1-1
1.3 Service Information 1-1
1.4 Safety Information 1-2
1.5 Definitions 1-2
2. IMPORTANT INFORMATION 2-1
2.1 Receiving and Unpacking Equipment 2-1
2.2 General 2-1
2.3 Principles of Operation 2-2
2.4 Rating Plate 2-2
2.5 Pre-Installation 2-3
2.6 Equipment Installed at High Altitudes 2-4
2.7 Air Supply and Ventilation 2-5
2.8 Conversion of Units 2-5
3. INSTALLATION INSTRUCTIONS 3-1
3.1 Installing the Fryer 3-1
3.2 Leg and Caster Installation 3-1
3.3 Leveling the Fryer 3-2
3.4 Gas Connections 3-4
3.5 Adjustments/Adaptation to Different Gases 3-9
3.6 Gas Inputs 3-10
3.7 Gas Conversion Procedures 3-12
3.8 Gas Conversion Components 3-15
3.9 Electrical Connections 3-15
Super Marathon Series Gas Fryers
Installation & Operation Manual
TABLE OF CONTENTS (CONT.)
Page #
4. FRYER OPERATIONS 4-1
4.1 Initial Start-up 4-1
4.2 Boil-Out Procedure 4-3
4.3 Final Preparation 4-5
5. PREVENTATIVE MAINTENANCE 5-1
5.1 General 5-1
6. TROUBLESHOOTING 6-1
6.1 General 6-1
6.2 Pilot Burner Malfunction 6-1
6.3 Main Burner Malfunctions 6-2
6.4 Wiring Diagrams 6-3
6.5 Recommended Spare Parts 6-4
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 1: INTRODUCTION
1-1
1.1 Applicability and Validity
Dean Super Marathon Series gas model family has been approved by the European Union
(EU) for sale and installation in all EU countries.
This manual is applicable to and valid for all Dean Super Marathon Series gas units sold in
English-speaking countries, including those in the European Union. Where conflicts exist
between instructions and information in this manual and local or national codes of the country
in which the equipment is installed, installation and operation shall comply with those codes.
This appliance is for professional use only. Operating information for Dean equipment has
been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.5.
All installation and service on Dean equipment must be preformed by qualified, certified,
licensed, and/or authorized installation or service personnel, as defined in Section 1.5.
1.2 Ordering Parts
Customers may order parts directly from their local Authorized Parts Distributor. For this address
and phone number, contact your maintenance and repair center or call the factory. The factory
address and phone numbers are on the back cover of this manual.
To speed up your order, the following information is required:
Model Number Type
Serial Number
Optional Equipment
Item Part Number Quantity Needed
1.3 Service Information
Call the 1-800-551-8633 or (318) 865-1711 Service Hotline number for the location of your nearest
maintenance and repair center. Always give the model and serial numbers of your fryer.
To assist you more efficiently, the following information will be needed:
Model Number Type
Serial Number
Optional Equipment
Nature of Problem
Additional information (i.e. cooking environment, time of day, and other pertinent
information) may be helpful in solving your service problem.
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 1: INTRODUCTION
1-2
1.4 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the
ones below.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
DANGER
DANGER boxes contain information about actions or conditions that may cause or result in injury
to personnel, and which may cause damage to your system and/or cause your system to malfunction.
1.5 Definitions
Qualified and/or Authorized Operating Personnel
Qualified/authorized operating personnel are those who have carefully read the information in
this manual and have familiarized themselves with the equipment functions, or have had
previous experience with the operation of equipment covered in this manual.
Qualified Installation Personnel
Qualified installation personnel are individuals, or firms, corporations, or companies, which,
either in person or through a representative are engaged in and are responsible for the installation
of gas-fired appliances. Qualified personnel must be experienced in such work, be familiar with
all gas precautions involved, and have complied with all requirements of applicable national and
local codes.
Qualified Service Personnel
Qualified service personnel are those who are familiar with Dean equipment and have been
authorized by Dean to perform service on Dean equipment. All authorized service personnel are
required to be equipped with a complete set of service parts manuals and stock a minimum amount
of parts for Dean equipment. A list of Frymaster Dean Factory Authorized Servicers (FAS’s) is
located on the Frymaster website at www.frymaster.com. Failure to use qualified service personnel
will void the Dean warranty on your equipment.
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 2: IMPORTANT INFORMATION
2-1
2.1 Receiving and Unpacking Equipment
A. Check that the container is upright. Use an outward prying motion - no hammering - to
remove the carton. Unpack the fryer carefully and remove all accessories from the carton.
Do not discard or misplace these, as they will be needed.
B. After unpacking, immediately check the equipment for visible signs of shipping damage. If
damage has occurred, contact the carrier and file the appropriate freight claims. Do not
contact the factory. Shipping damage responsibility is between the carrier and the dealer.
If your equipment arrives damaged:
1. File claim for damages immediately, regardless of extent of damage.
2. Visible loss or damage: Be sure this is noted on the freight bill or express receipt and is
signed by the person making the delivery.
3. Concealed loss or damage: If damage is unnoticed until equipment is unpacked, notify
freight company or carrier immediately, and file a concealed damage claim. This should
be done within 15 days of date of delivery. Be sure to retain container and all packing
materials for inspection.
NOTE: Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit.
C. Remove all plastic skin from sides, front, and doors of the fryer(s). Failure to do this prior to
initial fryer operation will make it very difficult to remove later.
2.2 General
Qualified, licensed, and/or authorized installation or service personnel only (as defined in
Section 1.5) should perform the following:
• Installation and service on Dean equipment.
• Conversion of this appliance from one gas type to another.
Failure to use qualified, licensed, and/or authorized installation or service personnel to install,
convert to another gas type or otherwise service this equipment will void the Dean warranty
and may result in damage to the equipment or injury to personnel.
Where conflicts exist between instructions and information in this manual and local code or
national codes, or regulations, installation and operation shall comply with the codes or
regulations in force in the country in which the equipment is installed.
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 2: IMPORTANT INFORMATION
2-2
2.2 General (cont.)
Dean Super Marathon Series gas fryers are energy efficient gas-fired units. All units are shipped
completely assembled, with accessories packed inside the frypot. All units are adjusted, tested, and
inspected at the factory prior to crating for shipment.
WARNING
The on-site supervisor is responsible for ensuring that operators are made aware of
the inherent dangers of operating a hot-oil fryer/filter system, particularly the
aspects of fryer operation, oil filtration, and draining/cleaning procedures.
2.3 Principles of Operation
The incoming gas flows through orifices and is mixed with air in the burners to create the correct
ratio for proper combustion. The mixture is ignited at the front end of each heat tube by the pilot
light. Internal diffusers slow the flame as it goes through the burner tube. This slower and more
turbulent flame gives much better heat transfer to the walls of the tubes, thereby heating the oil more
efficiently.
2.4 Rating Plate
DANGER
Fryers MUST
MUST
MUST
MUSTMUST be connected ONLY to the gas type identified on the attached rating
plate.
The rating plate can be found on the inside panel of the fryer door. Information on this plate
includes the model and serial numbers, kW/hr (BTU/hr) of the burners, outlet gas pressure in mbars
(inches W.C.), and conguration: natural or propane gas. Rating plate data is essential for proper
unit identification, communicating with the factory or requesting special parts and/or information.
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 2: IMPORTANT INFORMATION
2-3
2.5 Pre-Installation
DANGER
No structural material on the fryer should be altered or removed to accommodate
placement of the fryer under a hood. Questions? Call the Frymaster Dean Service
Hotline at 1-800-551-8633.
DANGER
Do not connect this appliance to the gas supply before reviewing all information in
this chapter.
A. General: Only licensed personnel should install any gas-fired equipment.
1. A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for
safety and ease of future service.
2. Dean Super Marathon Series gas fryers operate on millivolts, and do not require an external
electric power supply (unless equipped with a built-in filtration system).
B. Clearances: The fryer area must be kept free and clear of all combustibles. This unit is design-
certified for the following installations:
1. Commercial installation only (not for household use).
2. Non-combustible floor installation equipped with factory-supplied 6-inch (15-cm) adjustable
legs or 5-inch (13-cm) casters;
3. Combustible construction with a minimum clearance of 6-inches (15-cm) side and 6-inches
(15-cm) rear, and equipped with factory-supplied 6-inch (15-cm) adjustable legs or 5-inch
(13-cm) casters.
DANGER
Local building codes prohibit a fryer with its open tank of hot oil from being installed
beside an open flame of any type, including those of broilers and ranges.
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 2: IMPORTANT INFORMATION
2-4
2.5 Pre-Installation (cont.)
C. Installation Standards
1. CE/EXPORT STANDARDS: Fryer installation must conform with local codes, or in the
absence of local codes, to the appropriate national or European Community (CE) standards.
2. NON-CE INSTALLATION STANDARDS: Fryer installation must conform with local
codes, or in the absence of local codes, to the appropriate national standards as listed below:
a. U.S. installations must meet: b. Canadian installations must meet:
American National Standard Institute CAN 1-B149 Installation Codes
ANSI Z83.11 Canadian Gas Association
American Gas Association 55 Scarsdale Road
8501 E. Pleasant Valley Road Don Mills, ONT, M3B 2R3
Cleveland, OH 44131
National Electrical Code Canadian Electric Code c22.1, part 1
ANSI/NFPA #70 Canadian Standards Association
American National Standard Institute 178 Rexdale Blvd.
1430 Broadway Rexdale, ONT, M9W 1R3
New York, NY 10018
NFPA Standards #96 and #211
National Fire Protection Association
470 Atlantic Avenue
Boston, MA 02110
2.6 Equipment Installed at High Altitudes
1. The fryer input rating [BTU/hr (kW/hr)] is for elevations up to 2,000 feet (610-m). For
elevations above 2,000 feet (610-m), the rating should be reduced 4-percent for each additional
1,000 feet (305-m) above sea level.
2. The correct orifices are installed at the factory if the operating altitude is known at the time of the
customer’s order.
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 2: IMPORTANT INFORMATION
2-5
2.7 Air Supply and Ventilation
DANGER
This appliance must be installed with sufficient ventilation to prevent the occurrence
of unacceptable concentrations of substances harmful to the health of personnel in
the room in which it is installed.
Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airî‹‹ow.
1. Do not connect this fryer to an exhaust duct.
2. Correct installation and adjustment will ensure adequate airflow to the fryer system.
3. A commercial, heavy-duty fryer must vent its combustion wastes to the outside of the building.
A deep-fat fryer must be installed under a powered exhaust hood, or an exhaust fan must be
provided in the wall above the unit, as exhaust gas temperatures are approximately 800-1000°F
(427-538°C). Check air movement during installation. Strong exhaust fans in the exhaust hood
or in the overall air conditioning system can produce slight air drafts in the room.
4. Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the gas
combustion of the fryer.
5. Never use the interior of the fryer cabinet for storage or store items on shelving over or behind
the fryer. Exhaust temperatures can exceed 800°F (427ºC) and may damage or melt items stored
in or near the fryer.
6. Adequate distance must be maintained from the flue outlet of the fryer(s) to the lower edge of the
filter bank. Per NFPA Standards No. 96, a minimum of 18-inches (45-cm) should be maintained
between the flue(s) and the lower edge of the exhaust hood filter.
7. Filters and drip troughs should be part of any industrial hood, but consult local codes before
constructing and installing any hood. The duct system, the exhaust hood and the filter bank must
be cleaned on a regular basis and kept free of grease.
2.8 Conversion of Units
Pressure:
1 mbar = 10,2 mm W.C. = 0,4-inch W.C.
20 mbar = 204 mm W.C. = 8-inch W.C.
1-inch W.C. = 25,4 mm W.C. = 2,5 mbar
Heat Input:
1 kW = 3410 BTU/hr
100 BTU/hr = 0,0293 kW
Temperature:
0° Celsius = 32° Fahrenheit
Temperature in degrees Celsius = (Temperature in degrees Fahrenheit (F) – 32) x 0,555
100° Celsius = (212° Fahrenheit – 32) x 0,555
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 3: INSTALLATION INSTRUCTIONS
3-1
3.1 Installing the Fryer
A. Initial Installation: If installed with legs, do not push against the fryer’s side to adjust its
position. Use a pallet or lift jack to lift the fryer slightly and place it where it is to be installed.
B. Relocating the Fryer: If relocating a fryer installed with legs, remove all weight from each leg
before moving.
Note: If a leg becomes damaged during movement, contact your service agent for immediate
repair/replacement.
CAUTION
Fryers must be at room temperature, empty of oil, and if fitted with legs, lifted during
movement to avoid damage and possible bodily injury.
DANGER
Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be
removed from the fryer before attempting to move it to avoid oil spills, and the falls and
severe burns that could occur. This fryer may tip and cause personal injury if not secured in
a stationary position.
3.2 Leg and Caster Installation
WARNING
Dean fryers equipped with legs are for permanent installations. Fryers fitted with legs must
be lifted during movement to avoid damage and possible bodily injury. For a moveable or
portable installation, Dean optional equipment casters must be used.
Questions? Call 1-800-551-8633.
CAUTION
Fryers may not function properly if curb mounted. Do not curb mount Super Marathon gas
fryers.
A. General
1. Install legs and rear rigid casters near where the fryer is to be used, as neither is secure for
long transit. Unit cannot be curb mounted and must be equipped with the legs and casters
provided.
2. When positioning the fryer, gently lower the fryer into position to prevent undue strain to
the legs and internal mounting hardware. Use a pallet or lift jack to lift and position the
fryer if possible. Tilting the fryer may damage the legs.
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 3: INSTALLATION INSTRUCTIONS
3-2
3.2 Leg and Caster Installation (cont.)
3. Rigid casters must be installed on the fryer rear-channel assembly only.
4. Proceed to Step 3.3, Leveling the Fryer, after legs and rear rigid casters are installed to
ensure the fryer is level before using.
B. Leg and Rigid Caster Installation
1. Remove unit from pallet.
2. pallet jack, or other steady means. Carefully raise unit with forklift,
3. Place one lock washer on each hex head screw.
4. Insert hex head screws with lock washers [1/4-20 threads by ¾" (19 mm) long] through bolt
holes of leg mounting plates and mount to the front channel. Mount rigid casters to the rear
channel following the same procedure. A locknut has been attached to the topside of the
base mounting plates at the factory to capture the hex head screw as it is screwed in.
5. Tighten the bolts to 50 inch-lbs. (5.65 Nm) torque.
3.3 Leveling the Fryer
A. Place a carpenter’s level across the top of the fryer and level the unit front to back. If the fryer is
not level from side to side, a platform or other surface adjustment is needed; there is no side-to-
side level adjustment on a fryer equipped with caster/leg combinations. (If a fryer is equipped
with legs only, side-to-side level adjustments can be made. If a fryer is equipped with casters
only, no level adjustments can be made.). If the fryer is not level, the unit may not function
efficiently, the oil may not drain properly for filtering and in a multi-fryer battery, it may not
match adjacent units.
Legs (Only)
1. Adjust leg height with an adjustable or 1-1/16-inch (27 mm) open-end wrench by turning
the hex bullet on the bottom of the leg.
2. The hex bullet is for minor leg height adjustment only. Do not adjust more than 1-inch
(25.4 mm).
3. When leveling the unit, the leg body should be held firmly to keep the leg from bending or
rotating while turning the hex bullet foot to the required height.
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 3: INSTALLATION INSTRUCTIONS
3-3
3.3 Leveling the Fryer (cont.)
Rigid Casters (Only)
1. Install the rigid casters on the fryer rear channel only. Legs must be installed on the front
channel.
2. There are no level adjustments for the rigid casters.
B. If the floor is uneven or has a decided slope, place the fryer on a smooth, level platform.
C. If the fryer is moved, re-level the fryer following the instructions given in Steps 3.3, A-C.
D. An installed fryer must be restrained to prevent tipping, which could splash hot oil. Restraints
can be straps or chains anchored to an immovable object (wall, floor anchor), or the manner of
installation (installing the fryer in an alcove, battering to other appliances, etc.).
WARNING
For caster retrofit, the unit must be at room temperature and drained of shortening before
installing the casters.
E. Installing Optional Swivel Casters:
1. Install non-locking casters only at the rear of the unit.
2. Locking casters must be installed at the front of the unit. Locking casters allow the fryer to
be "locked" in position for safe operations.
3. Follow the same instructions for leg installations as given above in steps 3.2, B 1-5.
1/4-20 x 3/4 Hex Bolt
1/4-20 Hex Head Locknut
Washer
Leg Support Assembly
Front Channel or
Rear Channel
1/4-20 x 3/4 Hex Bolt
Front Channel
or Rear Channel
Front or Rear Leg with
Mounting Plate
Adjust as needed
Front View Rear Side View
Rear Caster—5" Rigid
Optional Caster-
Rear Only
Front Caster—5" Swivel
w/Brake
Optional Caster-
Front Only
Leg and Caster (Optional) Mounting Installation
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 3: INSTALLATION INSTRUCTIONS
3-4
3.3 Leveling the Fryer (cont.)
NOTE: The installation must be inspected after it is complete to ensure it meets the intent of these
instructions. The on-site supervisor and/or operator(s) should be informed that the appliance is
installed with restraints. If restraints are removed to move fryer (cleaning beneath and behind,
relocation, etc.), ensure that they are re-installed when fryer is returned to its permanently installed
position.
DANGER
The fryer MUST be connected to the gas supply specified on the rating and serial number
plate located on the back of the fryer door.
WARNING
If gas odors are detected, the gas supply MUST be shut off at the main shut-off valve. The
local gas company or FAS should be contacted immediately to rectify the problem.
3.4 Gas Connections
CE REQUIREMENTS
Super Marathon Series gas fryers have obtained CE markings for countries and gas categories shown
below:
COUNTRIES CATEGORIES GAS PRESSURE (MBAR)
GERMANY (DE) II2ELL3B/P G20/G25; G30/G31
20
50
I3P G31 50
AUSTRIA (AT) II2H3B/P G20; G30/G31 20
50
BELGIUM (BE) I2E(R)B G20/G25 20/25
I3+ G30/G31 28-30/37
DENMARK (DK)
FINLAND (FI)
SWEDEN (SE)
II2H3B/P G20; G30/G31 20
30
SPAIN (ES)
GREECE (GR)
ITALY (IT)
IRELAND (IE)
PORTUGAL (PT)
UNITED KINGDOM (GB)
II2H3+ G20; G30/G31 20
28-30/37
SPAIN (ES) II2H3P G20; G31
20
37 AND 50
FRANCE (FR)
II2Esi3+ G20/G25; G30/G31
20/25
28-30/37
II2Esi3P G20/G25; G31
20/25
50
LUXEMBOURG (LU) II2E3B/P G20; G30/G31 20
50
NETHERLANDS (NL)
II2L3P G25; G31 25
50
II2L3B/P G25; G30/G31 25
30
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 3: INSTALLATION INSTRUCTIONS
3-5
3.4 Gas Connections (cont.)
NATIONAL CODE REQUIREMENTS: NON-CE
This equipment is to be installed in compliance with the Basic Plumbing Code of the Building
Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation
Manual of the U.S. Food and Drug Administration.
This equipment is manufactured to use the type of gas specified on the rating plate attached to the
door. Connect equipment stamped "NAT" only to natural gas and that stamped "PRO" only to LP
(Propane) gas.
Australia Only: Installation is to be in accordance with the requirements of AS5601/AG601, local
regulatory authority requirements and other statutory regulations.
WARNING
If the incoming gas pressure is in excess of ½" PSI (3.45 kPa/35 mbar), a step-down
regulator will be required.
DANGER
Before connecting new pipe to this appliance, the pipe must be blown out thoroughly to
remove all foreign material. Foreign material in the burner and gas controls will cause
improper and dangerous operation.
NOTICE
Installation shall be made with a gas connector that complies with national and local codes.
Quick disconnect devices, if used, shall likewise comply with national and local codes.
DANGER
The fryer MUST be connected to the gas supply specified on the rating and serial number
plate located on the back of the fryer door.
The gas supply (service) line must be the same size or greater than the fryer inlet line. Super
Marathon Series gas fryers are equipped with a 3/4" (22 mm) male ISO 7.1 inlet. The gas supply
line must be sized to accommodate all gas-fired equipment connected to that gas supply. Consult
local gas companies or suppliers, mum supply line requirements. or your local contractor for mini
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 3: INSTALLATION INSTRUCTIONS
3-7
3.4 Gas Connections (cont.)
Regulating Gas Pressure
The fryer and shut-off valve must be disconnected from the gas supply during any pressure testing of
the system.
External gas regulators are not normally required on this fryer. A safety control valve protects the
fryer against pressure uctuations. If the incoming pressure is in excess of ½" PSI (3.45 kPa/35
mbar), a step-down regulator will be required.
DANGER
When pressure-testing incoming gas supply lines, disconnect the fryer from the gas line if
the test pressure is ½" PSI [3,45 kPa/35 mbar (14 inches W.C.)] or greater to avoid damage to
the fryer’s gas piping and gas valve(s).
A. Manifold Pressure: A service technician should check the manifold pressure with a manometer.
1. Check the rating plate for manifold gas pressures. Natural gas units normally require 4-
inches W.C. (10 mbars), and propane units normally require 11-inches W.C. (27 mbars) gas
pressure.
2. Confirm that the arrow forged into the bottom of the regulator body, which indicates gas
ow direction, is pointed downstream towards the fryers. The air vent cap is also part of the
regulator and should not be removed.
3. If a vent line from the gas pressure regulator is used, it should be installed in accordance
with local codes or in the absence of local codes, with the appropriate national or European
Community (CE) standards.
WARNING
Use a diluted soap solution to find potentially dangerous gas leaks when making new
connections.
B. Regulators: Gas regulators can be adjusted in the field, but no adjustments should be made unless
the regulator is out of adjustment, or serious pressure fluctuations are observed.
C. Only qualified service personnel should make adjustments to the regulators.
D. Orifices: The fryer can be configured to operate on any available gas. The correct safety control
valve, appropriate gas orifices, and pilot burner are installed at the factory. While the valve can
be adjusted in the eld, only qualified service personnel should make any adjustments with the
proper test equipment.
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 3: INSTALLATION INSTRUCTIONS
3-8
3.4 Gas Connections (cont.)
1. CE ONLY: The following color codes indicate the type of gas to be used for each fryer and
associated components.
Gas Type CE Color Code
Natural Blue
Propane Red
E. Flexible Couplings, Connectors and Casters
1. If the fryer is to be installed with flexible couplings and/or quick-disconnect fittings, the
installer must use a heavy-duty certified commercial flexible connector of at least 3/4" (22
mm) NPT (with suitable strain-relief attachments), in compliance with local codes or in the
absence of local codes, with the appropriate national or European Community (CE)
standards. Quick-disconnect devices must comply with local codes or in the absence of
local codes, with the appropriate national or European Community (CE) standards.
2. For an appliance equipped with casters, the installation shall be made with a connector that
complies with local codes or in the absence of local codes, with the appropriate national or
European Community (CE) standards.
3. Under no circumstances are the connector and the quick-disconnect device, or its associated
piping to be used to limit fryer movement. A restraining bracket is provided on the appliance
back to prevent the unit from moving from its installed position.
WARNING
Do not attach accessories to this fryer unless fryer is secured from tipping. Personal injury
may result.
4. To limit movement of the fryer, restraints independent of the flexible coupling or connector
must be used. Clips are located on the back panel of the fryer for the attachment of
restraints.
5. If disconnection of the restraint is necessary, the restraint must be reconnected after the fryer
has been returned to the position it was originally installed.
F. After hook up, bleed the gas line of air to ensure that the pilot light will ignite quickly and
evenly.
WARNING
Qualified personnel MUST perform any adaptation, modification, or gas conversion, if
required. Failure to use qualified personnel will void the Dean warranty.
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 3: INSTALLATION INSTRUCTIONS
3-9
3.5 Adjustments/Adaptation To Different Gases
A. Proper operation of appliances requires operator to inspect the following adjustments in Section
3.6 in terms of gas inputs and pressures.
B. Dean Super Marathon Series gas fryers are manufactured to use the type of gas and pressure
specified on the rating plate. When changing gas, adaptation must be performed by qualified
personnel. Failure to use qualified personnel will void the Dean warranty.
DANGER
This appliance was configured at the factory for a specific type of gas. Converting from one
gas type to another requires the installation of specific gas-conversion components.
Switching to a different type of gas without installing the proper conversion components
may result in fire or explosion. NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY
FOR WHICH IT IS NOT CONFIGURED!
Conversion of this appliance from one type of gas to another should only be performed by
qualified, licensed, and authorized installation or service personnel, as defined in Section 1.5
of this manual.
SUPER MARATHON SERIES GAS FRYERS
CHAPTER 3: INSTALLATION INSTRUCTIONS
3-10
3.6 Gas Inputs
CE UNITS ONLY:
A. Nominal Heat Inputs (Qn), Gas Type, Orifice Size, Part Number and Quantity/Color are listed in
the table below:
MODEL
NOMINAL HEAT INPUT-
Qn
(kW)
GAS TYPE ORIFICE SIZE (MM) ORIFICE
PART NO.
ORIFICE
QTY/ COLOR
SM 80 GM 37.5
G20
G25
G31
2.40
2.40
1.51
810-2060
810-2060
810-2059
5/BLUE
5/BLUE
5/RED
SM 60 GM 37.5
G20
G25
G31
2.40
2.40
1.51
810-2060
810-2060
810-2059
5/BLUE
5/BLUE
5/RED
SM 50 GM 30
G20
G25
G31
2.40
2.40
1.51
810-2060
810-2060
810-2059
4/BLUE
4/BLUE
4/RED
SM 35 GM
SM 40 GM 26
G20
G25
G31
2.40
2.40
1.51
810-2060
810-2060
810-2059
3/BLUE
3/BLUE
3/RED
SM 20 GM 15
G20
G25
G31
2.40
2.40
1.51
810-2060
810-2060
810-2059
2/BLUE
2/BLUE
2/RED
B. Adjustments for different gases are as follows:
MODEL* ORIFICE SIZE
(MM) GAS TYPE
MANIFOLD
GAS PRESSURE** BURNER
MARKING
PILOT
MARKING
MBAR INCH W.C.
SM 80 GM
2,40
2,40
1,51
2,40(1)
G20
G25
G31
G25(1)
10,0
15,0
27,0
10,0(1)
4,0
6,0
10,8
4,0(1)
Blue
Blue
Red
Blue
26N
26N
16LP
26N
SM 60 GM
2,40
2,40
1,51
G20
G25
G31
12,0
17,5
22,0
4,8
7,0
8,8
Blue
Blue
Red
26N
26N
16LP
SM 50 GM
2,40
2,40
1,51
G20
G25
G31
12,0
17,5
22,0
4,8
7,0
8,8
Blue
Blue
Red
26N
26N
16LP
SM 35 GM
SM 40 GM
2,40
2,40
1,51
G20
G25
G31
12,0
17,5
22,0
4,8
7,0
8,8
Blue
Blue
Red
26N
26N
16LP
SM 20 GM
2,40
2,40
1,51
G20
G25
G31
12,0
17,5
22,0
4,8
7,0
8,8
Blue
Blue
Red
26N
26N
16LP
*SM prefix- Super Marathon Series
*GM suffix- gas millivolt system with no electrical supply connections required
(1) The Netherlands (NL) only.
NOTE: Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes
after the appliance is operating.
** For controls and adjustments, please refer to the gas valve illustration on page 3-13. (Pilot Flame
Adjustment: Turn the pilot adjustment screw clockwise/counter-clockwise until the desired flame-
volume is achieved).

Product specificaties

Merk: Dean
Categorie: Friteuse
Model: SM150G

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