Vulcan 3ER85CF Handleiding
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ERA / EBD ELECTRIC FRYER
See GENERAL section for a complete listing of Models
and ML Numbers.
1ER50-Series
1ER85-Series
2ER50-Series
2ER85-Series
2XER50-Series
2XER85-Series
3ER50-Series
3E85-Series
3ER85-Series
4E50-Series
4ER50-Series
4E85-Series
4ER-Series
- NOTICE -
This Manual is prepared for the use of trained Hobart Service Technicians and should not
be used by those not properly qualified.
This manual is not intended to be all encompassing. If you have not attended a Hobart Service
School for this product, you should read, in its entirety, the repair procedure you wish to
perform to determine if you have the necessary tools, instruments and skills required to
perform the procedure. Procedures for which you do not have the necessary tools,
instruments and skills should be performed by a trained Hobart Service Technician.
The reproduction, transfer, sale or other use of this manual, without the express written
consent of Hobart, is prohibited.
This manual has been provided to you by ITW Food Equipment Group LLC ("ITW FEG")
without charge and remains the property of ITW FEG, and by accepting this manual you agree
that you will return it to ITW FEG promptly upon its request for such return at any time in the
future.
SERVICE MANUAL
A product of Vulcan-Hart 3600 North Point Blvd Baltimore, MD 21222
F25385 (1220)
TABLE OF CONTENTS
Service Updates ............................................................................................ 3
TIS DOCUMENT LIST - ERA/EBD ELECTRIC FRYER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE UPDATES ................................................................................... 3
GENERAL .................................................................................................. 4
INTRODUCTION ....................................................................................... 4
SINGLE FLOOR MODEL FRYERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
KLEENSCREEN FILTRATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SPECIFICATIONS ...................................................................................... 4
TOOLS ................................................................................................. 5
MODELS AND ML NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
REMOVAL AND REPLACMENT OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
COVERS AND PANELS ................................................................................ 7
COOKING CONTROLS ................................................................................. 8
DISCARD VALVE SWITCH (KLEENSCREEN FRYERS ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TEMPERATURE PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HIGH LIMIT THERMOSTAT ............................................................................ 9
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CIRCUIT BREAKER / SUPPLY BOX COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FILL SOLENOID VALVE (KLEENSCREEN FRYERS ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
HEATING ELEMENTS ................................................................................ 11
LIFT ASSIST SPRINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TILT SWITCH ......................................................................................... 13
PUMP AND MOTOR (KLEENSCREEN FRYERS ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SERVICE PROCEDURES AND ADJUSTMENTS ........................................................... 15
TEMPERATURE PROBE TEST ....................................................................... 15
COOKING CONTROL CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LIFT ASSIST SPRING ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
HEATING ELEMENT TEST ............................................................................ 17
ELECTRICAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
COMPONENT FUNCTION ............................................................................ 18
COMPONENT LOCATION ............................................................................. 19
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SCHEMATIC DIAGRAMS ............................................................................. 23
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
ALL MODELS ......................................................................................... 47
FRYMATE (DUMP STATION) WITH OPTIONAL HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
KLEENSCREEN FILTERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
ERA / EBD ELECTRIC FRYER
© VULCAN 2020
F25385 (1220) Page 2 of 49
Service Updates
TIS DOCUMENT LIST - ERA/EBD ELECTRIC FRYER
SERVICE TAB
Document Title Document Type
ERA/EBD Service Manual Service Manual
DVI SWITCH MALFUNCTION ON FRYERS WITH OR
WITHOUT KLEENSCREEN PLUS FILTERING
SYSTEMS
Technical Service Instructions (TSI)
SERVICE TAB (Multimedia)
Document Title Document Type
Repair Flood-Damaged Equipment Misc
ERD & ERC Series Electric Fryers With Kleenscreen Plus Filteration
Systems (05/15) Operator
Fryer Computer Control Guide Operator
Fryer Computer Control Guide Service Instructions
Hobart Gas & Electric Fryers Computer Controller Kits Part No. 913012-1
& 913012-4 Service Instructions
ER Series Electric Fryers With Tridelta Controls Service Manual
ERA & EBD Series Electric Fryers With Kleenscreen Plus Filtration
Systems Service Manual
Rating Plate Locations on Current Vulcan-Hart/Wolf Range Equipment TSB
SB900 GR/ER Series Fryers Filtering System Oil Returen Line Solenoid
Valve Leak TSB
TSB 1037A Hobart to Vulcan "Common" MOdel Cross Reference List TSB
HG/HF & GR/ER Series Filtering System Fryer Batteries with Solid State
(D Series) or Computer Controls (Series) - Oil Return Line Solenoid Valve
Leak
TSI
PARTS TAB
Document Title Document Type
ER Series Parts Catalog Parts Catalog
DIAGRAMS TAB
Document Title Document Type
HGC5, DGC5, VC4G, WKGD Series Wiring Diagram
SERVICE UPDATES
December 2020
• Added 15 diagrams to WIRING DIAGRAMS
section.
ERA / EBD ELECTRIC FRYER - Service Updates
Page 3 of 49 F25385 (1220)
Model ML Number
4ER50AF ML-136745
4E50BDF
4ER85AF ML-136746
4E85BDF
ERA / EBD ELECTRIC FRYER - GENERAL
F25385 (1220) Page 6 of 49
REMOVAL AND REPLACMENT OF PARTS
COVERS AND PANELS
Disconnect the electrical power to
the machine and follow lockout /
tagout procedures. There may be
multiple circuits. Be sure all circuits
are disconnected.
Electrical Components Access Panel
1. Remove screws at top of access panel and lower
panel.
2. Lift from hinge then remove panel.
3. Reverse procedure to install.
Element Head Cover
1. Drain shortening from fry tank.
2. Remove screws from rear of element head
assembly.
3. Raise heating elements and place 2x4 lumber
under them for support.
4. Remove screws from the bottom of element head
assembly.
NOTE: Head cover will separate from element head
base. Heating elements remain attached to element
head cover.
5. Grasp heating elements and remove 2x4 lumber.
Lift the elements and pull toward rear of fryer.
6. Lower the heating elements and place them in fry
tank.
7. Reverse procedure to install.
ERA / EBD ELECTRIC FRYER - REMOVAL AND REPLACMENT OF PARTS
Page 7 of 49 F25385 (1220)
COOKING CONTROLS
Disconnect the electrical power to
the machine and follow lockout /
tagout procedures. There may be
multiple circuits. Be sure all circuits
are disconnected.
Certain components in this system are subject to
damage by electrostatic discharge (ESD) during field
repairs. An ESD kit is required to prevent damage. The
ESD kit must be used anytime the circuit board is
handled.
1. Open fryer section door(s).
2. Remove electrical connection to cooking
controls.
3. Remove screws securing controls.
4. Remove cooking control cover.
5. Disconnect lead wires from the component being
replaced then remove from control box.
6. Reverse procedure to install and check for proper
operation.
DISCARD VALVE SWITCH
(KLEENSCREEN FRYERS ONLY)
Disconnect the electrical power to
the machine and follow lockout /
tagout procedures. There may be
multiple circuits. Be sure all circuits
are disconnected.
NOTE: Switches are not adjustable.
1. Open the door to the fryer section being serviced.
2. Disconnect lead wire connector.
3. Remove switch mounting screws.
4. Remove discard valve switch.
ERA / EBD ELECTRIC FRYER - REMOVAL AND REPLACMENT OF PARTS
F25385 (1220) Page 8 of 49
5. Reverse procedure to install and check for proper
operation.
TEMPERATURE PROBE
Disconnect the electrical power to
the machine and follow lockout /
tagout procedures. There may be
multiple circuits. Be sure all circuits
are disconnected.
CAUTION
Do not sharply bend and kink, or clamp down on the
capillary tube or damage may occur.
1. Raise heating elements.
2. Remove clamps from temperature probe.
3. Remove element head cover as outlined under
COVERS AND PANELS.
4. Disconnect temperature probe lead wires.
5. Remove temperature probe from the element
head.
6. Reverse procedure to install.
NOTE: When installing, ensure grommet remains in
place when inserting temperature probe thru the
grommet in the element head.
7. Check cooking control calibration as outlined in
COOKING CONTROL CALIBRATION.
HIGH LIMIT THERMOSTAT
Disconnect the electrical power to
the machine and follow lockout /
tagout procedures. There may be
multiple circuits. Be sure all circuits
are disconnected.
CAUTION
Do not sharply bend and kink, or clamp down on the
capillary tube or damage may occur.
1. Raise heating elements.
2. Loosen clamps securing capillary tube and bulb
to element.
3. Remove element head cover as outlined under
COVERS AND PANELS.
4. Remove high limit from mounting bracket.
ERA / EBD ELECTRIC FRYER - REMOVAL AND REPLACMENT OF PARTS
Page 9 of 49 F25385 (1220)
2. Disconnect lead wires then remove the
component being replaced.
NOTE: Supply box will contain a circuit breaker on
24kW 208-240V units.
3. Reverse procedure to install the replacement
component and check for proper operation.
FILL SOLENOID VALVE
(KLEENSCREEN FRYERS ONLY)
Disconnect the electrical power to
the machine and follow lockout /
tagout procedures. There may be
multiple circuits. Be sure all circuits
are disconnected.
1. Disconnect swivel pipe fitting at rear of fry tank.
2. Disconnect fill solenoid valve lead wire connector
from below control panel.
3. Remove screws (2) securing the solenoid valve
body flange to pipe tee then remove the
assembly from fryer.
4. Remove pipe fittings from solenoid valve and
install on replacement valve.
5. Reverse procedure to install and check for proper
operation.
HEATING ELEMENTS
Disconnect the electrical power to
the machine and follow lockout /
tagout procedures. There may be
multiple circuits. Be sure all circuits
are disconnected.
CAUTION
Components in this system are subject to damage by
electrostatic discharge. A field grounding kit is
available to prevent damage. The field service kit must
be used anytime the control board is handled.
1. Raise heating elements.
A. If replacing left heating element, loosen high
limit bulb and capillary tube clamps.
Remove high limit bulb and capillary tube
from clamps then position away from
element.
B. If replacing right heating element, remove
temperature probe clamps and position
temperature probe away from element.
ERA / EBD ELECTRIC FRYER - REMOVAL AND REPLACMENT OF PARTS
Page 11 of 49 F25385 (1220)
3. Remove lift assist springs from the eye bolt
hooks.
4. Remove lift assist springs from the hangers.
5. To install springs:
A. Attach spring hook to hanger thru rear door
opening.
B. Attach spring hook to eye bolt and tighten
eye bolt mounting nut.
C. Remove 2x4 lumber and lower heating
elements.
6. Adjust spring tension as outlined under LIFT
ASSIST SPRING ADJUSTMENT.
TILT SWITCH
Disconnect the electrical power to
the machine and follow lockout /
tagout procedures. There may be
multiple circuits. Be sure all circuits
are disconnected.
1. Remove element head cover as outlined under
COVERS AND PANELS.
2. Lower heating elements.
3. Disconnect lead wires from tilt switch.
4. Remove tilt switch from element head.
REAR VIEW SHOWN, ELEMENTS LOWERED
FRONT VIEW SHOWN, ELEMENTS RAISED
5. Reverse procedure to install and check for proper
operation.
ERA / EBD ELECTRIC FRYER - REMOVAL AND REPLACMENT OF PARTS
Page 13 of 49 F25385 (1220)
3. Lower heating elements to the down position.
4. Loosen stop nut on all eye bolts.
5. Adjust eye bolt mounting nuts as necessary, but
equally on all springs to achieve the best spring
tension to hold elements in place.
6. Perform spring tension check.
7. Repeat spring tension adjustment if necessary.
8. Tighten stop nut on all eye bolts.
HEATING ELEMENT TEST
CAUTION
Heating elements must remain submerged in
shortening while performing this test or damage may
occur.
1. Remove element head cover as outlined under
COVERS AND PANELS.
2. Access heating element lead wire connections at
wire nuts.
3. Re-connect power, turn power switch on and set
cooking control to call for heat.
4. Measure voltage at heating element connections
and verify against data plate voltage.
A. If voltage is incorrect, see ALL MODELS.
B. If voltage is correct, check current draw
(amps) through the heating element lead
wires. See table below for proper values.
NOTE: This method is preferred over a resistance
check when a clamp on type amp meter is available.
1) If current draw is correct then heating
element is functioning properly.
2) If current draw is not correct, turn
power switch off and disconnect power
to the machine.
a. Install a replacement heating
element.
b. Proceed to last step.
C. If unable to check current draw, a resistance
check may indicate a malfunctioning
element. See table for proper values.
1) Turn power switch off and disconnect
power to the machine.
2) Remove wire nuts from heating
element lead wire connections and
separate lead wires.
3) Check resistance (ohms)
5. Check for proper operation.
VOLTAGE TOTAL KW AMPS PER
ELEMENT
OHMS PER
ELEMENT
208
14 11 18.4
17 13.5 15.5
24 19.2 10.8
240
14 9.6 25.1
17 11.6 20.5
24 16.7 14.4
480
14 4.8 100.1
17 5.8 82.3
21 7.3 65.8
24 8.3 57.6
NOTE:
Values in the table are nominal. Tolerance is
+5/-10%.
Resistance values (ohms) are @ room temperature.
There are 3 elements per firebar, 6 elements per
tank.
ERA / EBD ELECTRIC FRYER - SERVICE PROCEDURES AND ADJUSTMENTS
Page 17 of 49 F25385 (1220)
KLEENSCREEN FILTER CONTROLS
Start Switch
Supplies start heating function to the temperature control
at the beginning of a cooking cycle or after the vat has
been filled from the filter process.
Filter Switch
Energizes pump motor to filter the shortening when
switch is closed (valve handle extended). Filter power
switch must be turned on.
Discard Valve Switch
A magnetic reed switch mounted on the mechanical
discard valve that closes when discard valve handle is
extended to discard the shortening. Prevents R4 solenoid
relay N.C. contacts from suppling power to the fill
solenoid valve when filter key is pressed.
R3 Filter Relay Supplies power to pump motor and solenoid.
R4 Solenoid Relay Removes power to solenoid if discard valve switch is
operated.
COMPONENT LOCATION
CONTROL PANEL COMPONENTS
ERA / EBD ELECTRIC FRYER - ELECTRICAL OPERATION
Page 19 of 49 F25385 (1220)
Product specificaties
| Merk: | Vulcan |
| Categorie: | Friteuse |
| Model: | 3ER85CF |
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1 April 2025
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