Generac QT15068LVSYA Handleiding
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STATIONARY EMERGENCY GENERATOR
OWNER'S MANUAL
This manual should remain with the unit.
Serial Number 6.8L
Industrial
150kW Models
EPA Certified
A new standard of reliability
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!
ā āļ ļŖļ ļ ļŖļ CAUTION
Cover180 Rev. B 08/09 Part No. 0H3203
Stationary Emergency Generator
Table of Contents
SECTION PAGE
INTRODUCTION ............................................................................... 1-1
Read this Manual Thoroughly .......................................................1-1
Operation and Maintenance ..........................................................1-1
How to Obtain Service .................................................................1-1
SAFETY RULES ...............................................................................1-2
IDENTIFICATION RECORD ...............................................................2-1
Data Label ...................................................................................2-1
EQUIPMENT DESCRIPTION .............................................................3-1
Equipment Description .....................................................................3-1
Engine Oil Recommendations ...........................................................3-1
Coolant Recommendations ..............................................................3-1
ENGINE PROTECTIVE DEVICES .......................................................4-1
Engine Protective Devices ................................................................4-1
Coolant Temperature Sensing .......................................................4-1
Low Coolant Level .......................................................................4-1
Oil Pressure Sensing ....................................................................4-1
Overcrank Shutdown ....................................................................4-1
Overspeed Shutdown ...................................................................4-1
RPM Sensor Loss Shutdown........................................................4-1
DC Fuse .......................................................................................4-1
FUEL SYSTEMS ..............................................................................5-1
Fuel Requirements .......................................................................5-1
Natural Gas Fuel System ..............................................................5-1
Propane Vapor Withdrawal Fuel System ........................................5-1
LP Liquid Fuel System ..................................................................5-1
SPECIFICATIONS .............................................................................6-1
Stationary Emergency Generator ..................................................6-1
Engine .........................................................................................6-1
Cooling System............................................................................6-1
Fuel System .................................................................................6-2
Electrical System .........................................................................6-2
5.4L & 6.8L Ignition Description .......................................................6-2
Ignition Power-up Input ("56 Line Input") ......................................6-2
Ignition Enable ("14 Line Input") ...................................................6-2
Ignition Shutdown on Loss of Crank or Cam Signals ....................6-2
Diagnostic Blink Patterns (Red LED Located
on the Ignition Control Board) ...................................................6-2
GENERAL INFORMATION.................................................................7-1
Alternator AC Lead Connections .......................................................7-1
Four-lead, Single-phase Stator ......................................................7-1
Alternator Power Winding Connections .............................................7-1
3-phase Alternators ......................................................................7-1
3-phase Alternators ("Delta" Conļ¬guration)...................................7-2
INSTALLATION ................................................................................8-1
Installation .......................................................................................8-1
Preparation Before Start-up ..............................................................8-1
Transfer Switch ............................................................................8-1
Fuel System .................................................................................8-1
Generator Set Lubrication .............................................................8-1
Prior to Initial Start-up ..................................................................8-1
Engine Coolant .............................................................................8-1
Belt Tension .................................................................................8-1
Electrical System .........................................................................8-1
Initial Inspection for Genset Start-up ................................................8-1
Start-up Checklist ............................................................................8-2
Preparation for Start-up ................................................................8-2
OPERATION ..................................................................................... 9-1
Stationary Emergency Generator Control and Operation ....................9-1
Operating Unit with Manual Transfer Switch ......................................9-1
Engine Start-up and Transfer ........................................................9-1
Retransfer and Shutdown .............................................................9-1
Operating Unit with Automatic Transfer Switch .................................9-1
MAINTENANCE .............................................................................. 10-1
Maintenance Performed by Authorized Service Dealers ..................10-1
Every Three Months ...................................................................10-1
Once Every Six Months ..............................................................10-1
Once Annually ............................................................................10-1
First 30 Operating Hours ............................................................10-1
First 100 Operating Hours ..........................................................10-1
Every 500 Operating Hours ........................................................10-1
Cooling System..............................................................................10-1
Checking Fluid Levels .....................................................................10-1
Check Engine Oil ........................................................................10-1
Battery Fluid ...............................................................................10-1
Engine Coolant ...........................................................................10-2
Maintenance Owner/Operator Can Perform .....................................10-2
Check Engine Oil Level ...............................................................10-2
Check Battery ............................................................................10-2
Exercise System ........................................................................10-2
Inspect Cooling System .............................................................10-2
Check Engine Coolant Level .......................................................10-2
Perform Visual Inspection ..........................................................10-2
Inspect Exhaust System .............................................................10-2
Check Fan Belt ...........................................................................10-2
Inspect Engine Governor ............................................................10-2
Changing Engine Oil ...................................................................10-2
Changing the Engine Air Cleaner.................................................10-3
Spark Plugs ...............................................................................10-3
Coolant Change .........................................................................10-3
Miscellaneous Maintenance ...........................................................10-3
Cleaning the Stationary Emergency Generator ............................10-3
Battery .......................................................................................10-4
Battery Maintenance ..................................................................10-4
Battery Replacement ..................................................................10-4
SERVICE SCHEDULE .....................................................................11-1
TROUBLESHOOTING .....................................................................12-1
Troubleshooting Guide ....................................................................12-1
EMISSIONS WARRANTY ...............................................................13-1
NOTES
EXPLODED VIEWS & PARTS LISTS
WIRING DIAGRAMS & SCHEMATICS
Content042 Rev. A 07/09
Standby Emergency Generator
Important Safety Instructions
1-1
INTRODUCTION
Thank you for purchasing this model of the stationary emergency
generator product line.
Every eļ¬ort was expended to make sure that the information and
instructions in this manual were both accurate and current at the
time the manual was written. However, the manufacturer reserves
the right to change, alter or otherwise improve this product(s) at
any time without prior notice.
READ THIS MANUAL THOROUGHLY ī
If any portion of this manual is not understood, contact the nearest
Service Dealer for starting, operating and servicing procedures.
Throughout this publication, and on tags and decals aļ¬xed to the
generator, DANGER, WARNING, CAUTION and NOTE blocks are
used to alert personnel to special instructions about a particular
service or operation that may be hazardous if performed incor-
rectly or carelessly. Observe them carefully. Their deļ¬nitions are
as follows:
DANGER
After this heading, read instructions that, if not
strictly complied with, will result in serious per-
sonal injury, including death, or property damage.
After this heading, read instructions that, if not
strictly complied with, may result in personal
injury or property damage.
After this heading, read instructions that, if not
strictly complied with, could result in damage to
equipment and/or property.
NOTE:
After this heading, read explanatory statements that require
special emphasis.
These safety warnings cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the special
instructions while performing the service are essential to prevent-
ing accidents.
Four commonly used safety symbols accompany the DANGER,
WARNING and CAUTION blocks. The type of information each
indicates is as follows:
ļŖ This symbol points out important safety informa-
tion that, if not followed, could endanger per-
sonal safety and/or property of others.
ļ¤ This symbol points out potential explosion
hazard.
ļ” This symbol points out potential ļ¬re hazard.
ļ« This symbol points out potential electrical shock
hazard.
The operator is responsible for proper and safe use of the equip-
ment. The manufacturer strongly recommends that the operator
read this Owner's Manual and thoroughly understand all instruc-
tions before using this equipment. The manufacturer also strongly
recommends instructing other users to properly start and operate
the unit. This prepares them if they need to operate the equipment
in an emergency.
For safety reasons, the manufacturer recommends that this
equipment be installed, serviced and repaired by a Service
Dealer or other competent, qualiļ¬ed electrician or installation
technician who is familiar with applicable codes, standards and
regulations. The operator also must comply with all such codes,
standards and regulations.
OPERATION AND MAINTENANCE ī
It is the operator's responsibility to perform all safety checks, to
make sure that all maintenance for safe operation is performed
promptly, and to have the equipment checked periodically by a
Service Dealer. Normal maintenance service and replacement of
parts are the responsibility of the owner/operator and, as such,
are not considered defects in materials or workmanship within the
terms of the warranty. Individual operating habits and usage con-
tribute to the need for maintenance service.
Proper maintenance and care of the generator ensure a minimum
number of problems and keep operating expenses at a minimum.
See a Service Dealer for service aids and accessories.
Operating instructions presented in this manual assume that the
generator electric system has been installed by a Service Dealer or
other competent, qualiļ¬ed contractor. Installation of this equipment
is not a ādo-it-yourselfā project.
HOW TO OBTAIN SERVICE ī
When the generator requires servicing or repairs, simply contact
a Service Dealer for assistance. Service technicians are factory-
trained and are capable of handling all service needs.
When contacting a dealer about parts and service, always supply
the complete Model Number, Serial Number and Type Code (where
applicable) from the DATA LABEL that is aļ¬xed to the unit.
Safety004 Rev. E 08/09
ļŖ SAVE THESE INSTRUCTIONS ā The manufacturer suggests that these rules for safe operation be copied and posted in
potential hazard areas. Safety should be stressed to all operators, potential operators, and service and repair technicians
for this equipment.
ļŖ
Product specificaties
| Merk: | Generac |
| Categorie: | Generator |
| Model: | QT15068LVSYA |
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