Generac QT08054JVAX Handleiding


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1-1
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Engine Parameters
Exhaust System
Combustion Air Requirements (Natural Gas)
Governor
Engine Lubrication System
Fuel Consumption - ft3/hr (Natural Gas/LPV)
Voltage Regulator
Power Adjustment for Ambient Conditions
Controller Nexus ..................................................................
6-1
ALTERNATOR AC LEAD
CONNECTIONS
ALTERNATOR POWER WINDING
CONNECTIONS
E1
S1
S6
S5
S4
S2
E2
S3
E3 L - N
L - L
INTERNAL
CONNECTIONS
00 (NEUTRAL)
E1
S1
S4
S7
S12
S11
S10
S8
S5
S2
E2
S9
S6
S3
E3 L - N
L - L
7-1
General Information
E3 E2
00 (NEUTRAL)
INTERNAL CONNECTIONS E1
L-L
L-N
S1 S1
S4 S4
S6
S6
S3
S3
S5
S5 S2
S2
E3 E2
E1
L-L
L-N
S7 S1
S10 S4
S12
S6
S9
S3
S5
S11 S2
S8
E1
S1
S6
S5
S4
S2
E2
S3
E3 L - N
L - L
INTERNAL
CONNECTIONS
00 (NEUTRAL)
E2
0VAC
2VAC
208C
240C
240 VAC
120 VAC 120 VAC
240 VAC
240 VAC
S2 S12
S11
S1
NB
S10
S3
E1 E3
E2
S5
S8
S9
S6
208 VAC
7-2
General Information
8-5
8-6
8-7
ACTIVATION
RUN LOGALARM LOG
HISTORY STATUS
COMMANDSTATE VERSIONSDISPLAY
GENERATOR
FREQUENCY
ENGINE
HOURS
ENGINE
RPM
BATTERY
VOLTAGE
DEBUG
INPUTS OUTPUTS DISPLAYS
EDIT
LANGUAGE
TIME/DATE
EXERCISE
TIME/SPEED
ESC Press the “ESCAPE key
to jump back up through
the menu levels.
+ / - Use the “+/-” key
to navigate through
the menu.
ENTER Use the “ENTER” key
to select items or
enter data.
ESC
ESC
ESC
ESC
ESC ESC
RESET
MAINTENANCE
QT TEST
MAIN MENU
n
The Maintenance Disconnect Switch and the
AUTO/OFF/MANUAL switches (if so equipped)
must be set properly, or the generator will
crank and start as soon as the utility power to
the transfer switch is turned off. Refer to appli-
cable control panel and transfer switch manuals
for more information.
n
Do not proceed until certain that utility source
voltage is available to the transfer switch and
the transfer switch main contacts are set to
UTILITY.
Do not attempt manual operation until all
power supplies to the transfer switch have been
positively turned off, or extremely dangerous -
possibly lethal - electrical shock will result.
Transfer switch enclosure doors should be kept
closed and locked. Only authorized personnel
should be allowed access to the transfer switch
interior. Extremely high and dangerous voltages
are present in the transfer switch.
nDo not crank the engine continuously for lon-
ger than 30 seconds, or the heat may
damage the starter motor.
9-1
Before working on the Stationary Emergency
Generator, ensure the following:
Oil Filter
Oil Fill
Oil
Dipstick
Add Oil
Level Mark
Full Oil
Level Mark
Hot oil may cause burns. Allow engine to cool
before draining oil. Avoid prolonged or repeat-
ed skin exposure with used oil. Thoroughly
wash exposed areas with soap.
After refilling the crankcase with oil, always
check oil level on dipstick. NEVER OPERATE
ENGINE WITH OIL BELOW THE DIPSTICK “ADD”
MARK.
The exhaust system parts from this product get
extremely hot and remains hot after shutdown.
High grass, weeds, brush, leaves, etc. must
remain clear of the exhaust. Such materials may
ignite and burn from the heat of the exhaust
system.
10-1
If a circuit breaker opens or a fuse element
melts, find the cause of the overload before
resetting the circuit breaker or replacing the
fuse.
10-2
11-1
United States Environmental Protection Agency Warranty Statement
(Stationary Emergency Spark-Ignited Generators)
Warranty Rights, Obligations and Coverage
The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission
Control System Warranty on your new stationary emergency engine. If during the warranty period, any emission control system or compo-
nent on your engine is found defective in materials or workmanship, Generac will repair your engine at no cost to you for diagnosis, replace-
ment parts and labor provided it be done by a Generac Authorized Warranty Service Facility. Your emission control system may include parts
such as the fuel metering, ignition, and exhaust systems and other related emission related components listed below. Generac will warrant
the emissions control systems on your 2009 and later model year engines provided there has been no abuse, neglect, unapproved modifica-
tion, or improper maintenance of your engine. For engines less than 130 HP the warranty period is two years from the date of sale to the ulti-
mate purchaser. For engines greater than or equal to 130 HP the warranty period is three years or 2500 hours of operation, whichever
comes first, from the date of the engine being placed into service. For high-cost warranted components, the Emission Control System war-
ranty is valid for 5 years or 3500 hours of operation, whichever comes first.
Purchaser's/Owner's Warranty Responsibilities
As the engine purchaser/owner you are responsible for the following: 1) The engine must be installed and configured in accordance to Gen-
erac's installation specifications. 2) The completion of all maintenance requirements listed in your Owner's Manual. 3) Any engine setting
adjustment must be done in accordance and consistent with the instructions in the Owner's Manual. 4) Any emission control system or com-
ponent must be maintained and operated appropriately in order to ensure proper operation of the engine and control system to minimize
emissions at all times.
Generac may deny any/or all Emission Control System Warranty coverage or responsibility of the engine, or an emission control system or
component on your engine thereof, if it has failed due to abuse, neglect, unapproved modification or improper maintenance, or the use of
counterfeit and/or “gray market” parts not made, supplied or approved by Generac. Warranty service can be arranged by contacting either
your selling dealer or a Generac Authorized Warranty Service dealer, 1-800-333-1322 for the dealer nearest you. The purchaser/owner shall
be responsible for any expenses or other charges incurred for service calls and/or tr spection or ansportation of the product to/from the in
repair facilities. The purchaser/owner shall be responsible for any and/or all damages or losses incurred while the engine is being trans-
ported/shipped for inspection or warranty repairs. Contact Generac Power Systems Inc. for additional Emission Control System Warranty
related information, Generac Power Systems, Inc., PO. Box 8, Waukesha, WI 53187, or call 1-800-333-1322 or www.generac.com.
Important Note
This warranty statement explains your rights and obligations under the Emission Control System Warranty, which is provided to you by Gen-
erac pursuant to federal law. Note that this warranty shall not apply to any incidental, consequential, or indirect damages caused by defects
in materials or workmanship or any delay in repair or replacement of the defective part(s). This warranty is in place of all other warranties,
expressed or implied. Specifically, Generac makes no other warranties as to the merchantability or fitness for a particular purpose. Any
implied warranties which are allowed by law, shall be limited in duration to the terms of the express warranty provided herein. Some states
do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
Emission Related Parts Include the Following (if so equipped)
*High-Cost Warranted Component
EmsnWrnty001 Revision F (04/15)
1) Fuel Metering System
1.1) Gasoline Carburetor Assembly and Internal Components
A) Fuel Filter, B) Carburetor, C) Fuel Pump
1.2) Carburetion Assembly and Its Components
A) Fuel Controller, B) Carburetor and Its Gaskets,
C) Mixer and Its Gaskets, D) Primary Gas Regulator,
E) Liquid Vaporizer
1.3) Fuel Regulator
2) Air Induction System Including A) Intake Pipe/Manifold,
B) Air Cleaner
3) Ignition System Including A) Spark Plug, B) Ignition Module,
C) Ignition Coil, D) Spark Plug Wires
4) Exhaust System
A) Catalyst Assembly*, B) Exhaust Manifold, C) Muffler,
D) Exhaust Pipe, E) Muffler Gasket
5) Crankcase Breather Assembly Including
A) Breather Connection Tube, B) PCV Valve
6) Oxygen Sensor
7) Diagnostic Emission-Control System
United States Environmental Protection Agency Compliance Requirements
(Stationary Emergency Spark-Ignited Generators)
Purchaser's/Owner's Record Keeping Responsibilities
The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain your record
keeping requirements for compliance with Subpart JJJJ- Standards of Performance for Stationary Spark Ignition Internal Combustion
Engines as listed in the Electronic Code of Federal Regulations Title 40 Part 60. As the engine purchaser/owner who operates and maintains
their certified emergency stationary engine and emission control system according to applicable emission related guidelines as specified in
this Owner's Manual, you are required to meet the following notification and record keeping requirements to demonstrate compliance: 1)
Maintain documentation that the engine is certified to meet emission standards. 2) Record keeping of maintenance conducted. 3) Record
keeping of the provision allowing natural gas engines to operate using propane for a maximum of 100 hours per year as an alternate fuel
solely during emergency operations provided the engine is not certified to operate on propane. 4) Meet all compliance notifications submitted
to the purchaser/owner and maintain all supporting documentation. 5) Record keeping of hours of operation, including what classified the
operation as emergency and how many hours are spent for non-emergency operation. For emergency engines greater than or equal to 130
HP, record keeping of hours of operation begins January 1, 2011. For emergency engines less than 130 HP, record keeping of hours of oper-
ation begins January 1, 2009; engines are equipped with non-resettable hour meters to facilitate record keeping.
Specific Air Quality Management or Air Pollution Control Districts may have different and additional record keeping/reporting requirements.
Your permit to construct and/or operate the engine may be contingent upon compliance with those requirements. Check with your local Air
Quality Management or Air Pollution Control District for specific requirements.
Emergency stationary internal combustion engines (ICE) may be operated for the purpose of maintenance checks and readiness testing,
provided that the tests are recommended by Federal, State or local government, Generac, or the insurance company associated with the
engine. Maintenance checks and readiness testing of such units is limited to 100 hours per year. There is no time limit on the use of emer-
gency stationary ICE in emergency situations. The purchaser/owner may petition the Administrator for approval of additional hours to be
used for maintenance checks and readiness testing, but a petition t Federal, is not required if the owner maintains records indicating tha
State, or local standards require maintenance and testing of emergency ICE beyond 100 hours per year. Emergency stationary ICE may
operate up to 50 hours per year in non emergency situations, but those 50 hours are counted towards the 100 hours per year provided for
maintenance and testing.
The 50 hours per year for non-emergency situations cannot be used for peak shaving or to generate income for a facility to supply power to
an electric grid or otherwise supply power as part of a financial arrangement with another entity. For purchaser/owner of emergency engines,
any operation other than emergency operation, maintenance and testing, and operation in non-emergency situations for 50 hours per year,
as permitted in this section is prohibited.
If you operate and maintain your certified emergency stationary SI internal combustion engine and emissions control systems in accordance
to the specifications and guidelines in this Owner’s Manual, EPA will not require engine performance testing. If not, your engine will be con-
sidered non-certified and you must demonstrate compliance according to Subpart JJJJ - Standards of Performance for Stationary Spark Igni-
tion Internal Combustion Engines as listed in the Electronic Code of Federal Regulations Title 40 Part 60.
Emission-Related Installation Instructions
Your certified emergency stationary engine has pre-set emission control systems or components that require no adjustment. Inspection and
replacement of an emissions related component is required to be done so in accordance with the requirements cited in the United States
Environmental Protection Agency Warranty Statement or can be arranged by contacting either your selling dealer or a Generac Authorized
Warranty Service dealer, 1-800-333-1322 for the dealer nearest you. Failing to follow t ified engine in a hese instructions when installing a cert
piece of non-road equipment violates federal law 40 CFR 1068.105 (b), subject to fines or penalties as described in the Clean Air Act.
EmsnWrnty001 Revision F (04/15)
EXPLODED VIEW: EV CONBOX C5 NEXUS
DRAWING #: 0H9370
GROUP A
APPLICABLE TO:
REVISION: K-3487-G Page 6 of 8
DATE: 8/4/15
ITEM PART# QTY. DESCRIPTION
UL CIRCUIT BREAKER (KG)
A 0H9375 1 COVER CB 3P E KG C5
B 0H5582 1 CB 0300 3P 600V E KG LL
C 0H5581A 1 INSULATOR CB E 3P KG
D 0H6734 1 STANDOFF CB MOUNT CONBOX
E 0D2157 4 SCREW SHC M6-1.0 X 50 C8.8
F 0D3700 4 NUT FLANGE M6-1.0 NYLOK
G 022129 3 WASHER LOCK M8-5/16
H 022145 3 WASHER FLAT 5/16-M8 ZINC
J 049821 3 SCREW SHC M8-1.25 X 30 C12.9
K 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS
UL CIRCUIT BREAKER (FG)
A 0H9373 1 COVER CB 3P E FG C5
B 0H5486 1 CB 0060 3P 600V E FG LL
C 0H4698A 1 INSULATOR CB 3P E TYPE CC/FG
D 0H7311 1 STANDOFF CB BOX CONBOX
E 0H7434 1 COVER CB DISH 3P E FG
F 0H5721 4 SCREW PPHM #8-32 X 1-3/4 ZINC
G 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS
H 049226 3 WASHER LOCK M5
J 023897 3 WASHER FLAT #10 ZINC
K 052619 3 SCREW HHC M5-0.8 X 20 G8.8
L 038150 4 WASHER FLAT #8 ZINC
M 022264 4 WASHER LOCK #8-M4
N 022471 4 NUT HEX #8-32 STEEL
P 036261 4 RIVET POP .125 X .275 SS
UL CIRCUIT BREAKER (JG)
A 0H9374 1 COVER CB 3P E JG C5
B 0H5580 1 CB 0250 3P 600V E JG LL
C 0H5576A 1 INSULATOR CB E 3P JG
D 0H6734 1 STANDOFF CB MOUNT CONBOX
E 022770 4 SCREW RHM 1/4-20 X 3
F 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS
G 022129 3 WASHER LOCK M8-5/16
H 022145 3 WASHER FLAT 5/16-M8 ZINC
J 049897 3 SCREW SHC M8-1.25 X 20 G8
K 022473 4 WASHER FLAT 1/4-M6 ZINC
L 022097 4 WASHER LOCK M6-1/4
M 022127 4 NUT HEX 1/4-20 STEEL
PAGE 3
UL CIRCUIT BREAKER (FD)
A 0H9372 1 COVER CB 3P S FD6 C5
B 0D5572 1 CB 0150A 3P 600V S FD6 LL
C 0F0199 1 INSULATOR CB FD FRAME 30MIL
D 0H6734 1 STANDOFF CB MOUNT CONBOX
E 081320 4 SCREW SHC 1/4-20 X 4.5 G8.8 NZ
F 022473 4 WASHER FLAT 1/4-M6 ZINC
G 022097 4 WASHER LOCK M6-1/4
H 022127 4 NUT HEX 1/4-20 STEEL
J 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS
UL CIRCUIT BREAKER (VL-JG)
A 0H9376 1 COVER CB 3P S VL C5
B 0H7519 1 CB 0300A 3P 600V S JG-VL LL
C 0H6734 1 STANDOFF CB MOUNT CONBOX
D 042419 4 SCREW RHM 10-32 X 4
E 040976 3 SCREW SHC M8-1.25 X 20 C12.9
F 022129 3 WASHER LOCK M8-5/16
G 022145 3 WASHER FLAT 5/16-M8 ZINC
H 023897 4 WASHER FLAT #10 ZINC
J 022152 4 WASHER LOCK #10
K 022158 4 NUT HEX #10-32 STEEL
L 0C2454 12 SCREW HWHT M6-1 X 16 N WA Z/JS


Product specificaties

Merk: Generac
Categorie: Niet gecategoriseerd
Model: QT08054JVAX

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